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NANJING ALAS INTERNATIONAL CO., LTD
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High-Precision Custom Press Brake Tooling & Dies

When standard press brake tooling falls short, our Custom Press Brake Tooling service delivers the perfect solution. We engineer custom punches and dies for complex profiles, deep return bends and special radii. Our engineering team collaborates directly with your CAD files to turn your most demanding bending designs into finished tooling.
Custom Tailored Design:Built to match your exact workpiece geometry, eliminating tool interference and boosting production efficiency.
Premium High-Strength Materials:Forged from premium 42CrMo steel for exceptional structural strength and deformation resistance.
Solutions for Complex Bending Geometries:Professional tooling for offset bending, large radius bending, rib bending and hemming applications.
Fast Prototyping & Lead Time:Streamlined design-to-production workflow to keep your projects on track.
Full Machine Compatibility:Custom engineered to fit major press brake clamping systems: Amada, Trumpf, Beyeler and more.
Availability:
Quantity:

Custom Press Brake Tooling: For Complex Bending

Standard tools often can’t meet complex metal bending needs. Custom press brake tooling helps get precise angles, unique shapes, and consistent results. It’s a smart choice to improve your shop’s work ability.

Tailored Custom Solutions

  • Every project has unique challenges (e.g., tight radii, deep box bending).

  • We use advanced CAD/CAM technology to make tooling that fits your machine perfectly.

  • This reduces setup time and ensures smooth use.

We make custom tooling based on your drawings, for special bending needs.

Core Parts & How It Works

Upper Die

  • Installed on the machine’s moving slider (applies pressure).

  • Its shape (straight, sharp, gooseneck, arc) decides the workpiece’s outer shape.

Lower Die

  • Fixed on the machine’s workbench (supports the workpiece).

  • It usually has a V-shaped groove.

  • Groove width affects bending force, fillet size, and forming effect.

Working Principle

  1. Place the metal sheet on the lower die.

  2. The slider drives the upper die down to press the sheet.

  3. The sheet bends to match the dies (permanent shape change).

  4. After reaching the set pressure/stroke, the upper die moves back.

  5. Take out the finished workpiece.

Key Features of Press Brake Tooling

  • Strong & Wear-Resistant: Made of alloy steel (e.g., 42CrMo). Heat-treated to be hard (HRC45-HRC50) and durable.

  • Customizable: Make punches/dies in special shapes (arc, gooseneck) or V-grooves (8mm, 16mm, 24mm) for your needs.

  • Good Compatibility: Tooling fits your machine and workpiece perfectly (size, shape, requirements).

  • Standard Options: Conventional tooling fits common machines (Amada, Trumpf, Wille). Special tooling can be customized.

Common Types of Press Brake Tooling

By Forming Shape

  • Standard Straight Edge: For regular straight bending (most common).

  • Sharp Angle: For small angles or springback correction (high precision).

  • Gooseneck: For U-shaped/deep channel workpieces (avoids interference).

  • Arc: For curved or rounded workpieces.

  • Irregular: Custom-made for special workpiece drawings.

By Application

  • Standard Sheet Metal: For mild steel, galvanized steel (cost-effective).

  • High-Strength Steel: Thick, hard material for stainless steel/alloy plates.

  • Thin Material: Precision-made to prevent warping, damage, or scratches.

By Installation Interface

  • Amada/Promecam: Fits Amada machines.

  • Trumpf/Wila: Fits Trumpf and Wila machines.

  • New Standard: Universal (fits most domestic machines).

How to Choose Press Brake Tooling

Choose tooling that matches your material, bending process, workpiece, and machine. Follow these 5 key points:

1. Match Material Characteristics

  • Different metals have different springback (mild steel = little springback; stainless steel = more springback).

  • Use the right punch angle to fix springback (e.g., 86°~88° for mild steel; 85° for stainless steel).

  • Tooling material: 42CrMo (hardness HRC45-HRC50, strong and tough).

2. Follow the "8x Principle" (Lower Die V-Groove Width)

  • Core rule: V (groove width) = 8 × T (material thickness) – best for 3-8mm plates.

  • Adjust for thin plates (T<3mm): V=6T (smaller fillet).

  • Adjust for thick plates (T>8mm): V=10T~12T (reduces bending force).

3. Check Pressure Tonnage

  • Tooling must handle the machine’s pressure (no overloading – it breaks tooling/machines).

  • Calculate pressure using material thickness, tensile strength, and V-groove width.

  • Machine tonnage must be 10%-15% less than tooling’s maximum capacity.

4. Choose the Right Punch Shape

  • Standard punch: Regular straight bending.

  • Sharp punch: Small angles or springback correction.

  • Gooseneck punch: U-shaped/deep channel workpieces (avoids interference).

  • Custom punches: For circular/irregular workpieces (match drawings).

5. Ensure Machine Compatibility

  • Punch shank must fit the machine’s clamping system (Amada, Trumpf, etc.).

  • Tooling height must match the machine’s slider stroke and worktable height.

Important Notes

  • Don’t ignore springback (causes wrong angles).

  • Follow the "8x rule" (prevents workpiece cracking and tooling damage).

  • Check machine compatibility (prevents installation failure).


42CrMo International Standard Comparison Table (Essential for Selection)

Country/Standard Organization

Standard Code

Corresponding Grade

China (GB)

GB/T 3077

42CrMo or 42CrMo4

USA (AISI/ASTM)

ASTM A29

4140

International Organization for Standardization (ISO)

ISO 683-1

42CrMo4

Germany (DIN)

DIN EN 10083

1.7225 (or 42CrMo4)

Japan (JIS)

JIS G4105

SCM440

UK (BS)

BS 970

708M40 (EN19)

Why 42CrMo Is More Durable Than Ordinary Carbon Steel?

42CrMo alloy steel offers significantly higher durability compared with ordinary carbon steel, thanks to its alloy composition, heat treatment performance, and mechanical properties.

It contains chromium(Cr), molybdenum(Mo) and manganese, which greatly improve:

Higher hardness and wear resistance

Better strength and toughness

Higher tensile and yield strength

Excellent performance under high pressure and heavy load

Longer service life in industrial applications

Ordinary carbon steel is soft, wears out quickly, and deforms easily under pressure.42CrMo maintains shape, stability even under long-term heavy working conditions, making it the ideal material for press brake toolingand molds.

press brake upper die drawing

standard-press-brake-punch-drawing-01gooseneck-punch-technical-drawing-02

press brake lower die drawing

press-brake-v-die-drawingpress-brake-tooling-drawing-02process-press-brake-tooling-04process-press-brake-tooling-01press-brake-tooling-warehouse-inventory-06press-brake-tooling-warehouse-inventory-03

Global Supply: High-Precision Custom Press Brake Tooling

We specialize in the design and manufacture of Custom Press Brake Tooling (Material: 42CrMo) for complex bending challenges. From special offset dies and radius tools to large-scale gooseneck punches, our engineering team provides tailored solutions for all major press brake brands (Amada, Trumpf, LVD, Durma).

Core Market Sourcing Index:

English: Custom Press Brake Tooling | Special Bending Dies

French (Français): Outillage de pliage sur mesure | Matrices de pliage spéciales
Portuguese (Português): Ferramental de dobra personalizado | Matrizes de dobra especiais
Polish (Polski): Narzędzia do gięcia na zamówienie | Specjalne matryce gnące
Turkish (Türkçe): Özel Abkant Kalıpları | Özel Bükme Kalıpları
Vietnamese (Tiếng Việt): Khuôn uốn theo yêu cầu | Khuôn chấn tôn đặc biệt
Thai (ภาษาไทย): แม่พิมพ์ดัดสั่งทำพิเศษ | แม่พิมพ์พับเหล็กตามแบบ
Filipino: Custom na Tooling sa Pag-bend | Espesyal na Hulma sa Pag-fold
Arabic (العربية): أدوات ثني مخصصة | قوالب ثني خاصة
Hindi (हिन्दी): कस्टम बेंडिंग टूलिंग | विशेष झुकने वाली डाई
Indonesian (Bahasa Indonesia): Cetakan Tekuk Custom | Matras Bending Khusus
Malay (Bahasa Melayu): Perkakas Bending Custom | Acuan Melipat Khas
Dutch (Nederlands): Maatwerk zetgereedschap | Speciale buigmatrijzen
Swedish (Svenska): Anpassade kantpressverktyg | Specialbockningsverktyg
Hungarian (Magyar): Egyedi hajlítószerszámok | Speciális élhajlító matracok
Greek (Ελληνικά): Εξατομικευμένα εργαλεία κάμψης | Ειδικές μήτρες κάμψης
Czech (Čeština): Zakázkové ohýbací nástroje | Speciální ohraňovací nástroje
Romanian (Română): Scule de îndoire la comandă | Matrițe speciale de îndoire
Ukrainian (Українська): Індивідуальний згинальний інструмент | Спеціальні матриці
Azerbaijani (Azərbaycan dili): Xüsusi bükmə alətləri | Fərdi qəliblərin hazırlanması
Hebrew (עברית): כלי כיפוף בהתאמה אישית | מטריצות כיפוף מיוחדות

Q1: What machine brands are your custom tools compatible with?

Our tooling is compatible with all major press brake brands, including Amada, Trumpf, Wila, Bystronic, LVD, Accurpress, and Cincinnati. We can manufacture tools for European Precision, American Standard, and New Standard (Wila) clamping systems.

Q2: What materials and hardness do you offer for custom dies?

We primarily use high-grade 42CrMo (42CrMo4) alloy steel. For specialized high-wear applications, we also offer other alloy materials; please consult ALAS for specific options. All tools undergo full-length induction hardening and tempering to reach 45-50 HRC, ensuring long-term precision and resistance to deformation.

Q3: Can you design tooling for complex bending profiles?

Absolutely. If a standard punch or die cannot handle your workpiece, our engineers can design specialized gooseneck punches, acute angle tools, or multi-V dies based on your product drawings. We provide a 2D/3D technical drawing for your approval before production.

Q4: How do you ensure the precision of the bending angle?

Every tool is precision-ground on all critical working surfaces. We maintain strict tolerances on the height and V-opening dimensions, ensuring that your bending angles remain consistent across the entire length of the machine.

Q5: What is the lead time for custom press brake tooling?

Depending on the complexity, custom tooling typically takes 15 to 25 days for manufacturing. For urgent prototypes, we can often expedite the process. Once finished, all tools are treated with anti-rust oil and secured in heavy-duty wooden crates for international shipping.

Q6: What are the common sectional sizes for Standard Bending Sectionalizing (taking European standards as an example)?

Common sectional sizes (based on European standards) as follows: 835mm Sectional Set (10 pieces): 10, 15, 20, 40, 50, 100, 100 (left ear), 100 (right ear), 200, 300 mm. 415mm Sectional Set: 10, 15, 20, 40, 50, 100, 180 mm.

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Phone:
86-15852949220
Address:
Jiangning District, Nanjing
About Us

Nanjing Alas International Co., Ltd. is a professional industrial tooling manufacturer focused on shear blades, bending dies, shredder blades, and custom wear parts. We offer full application engineering, material selection, setup guidance, and after-sales support to global customers.
Tell us your requirements, and our engineering team will provide professional solutions for blade specification, tool life optimization, and cost-effective production.

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