Phone:
86-15852949220
NANJING ALAS INTERNATIONAL CO., LTD
 |
L/C, T/T, Paypal, Money Gram
10
| Quantity: | |
|---|---|
Double shaft shredder blades are key cutting components of solid waste recycling equipment. The wear resistance and impact resistance of double shaft shredder blades directly determine the crushing efficiency, uniformity of output particle size, and energy consumption level of the entire machine, and also affect the equipment lifespan and maintenance costs. Solid waste shredder blades crush materials through the principle of meshing, shearing, and tearing by two shafts rotating in opposite directions. Unlike the simple shearing and compression of single-shaft machines, they can efficiently process various difficult-to-handle materials such as metal, plastic, construction waste, and household waste. The selection of wear-resistant shredder blades is crucial for improving efficiency and reducing costs in solid waste recycling projects.
1. The double shaft shredder is equipped with two independent shafts that rotate synchronously in opposite directions. The claw-type shredder blades are arranged in a spiral, staggered pattern, forming a meshing crushing chamber. Materials are quickly grasped upon entry, preventing slippage and jamming;
2. Relying on the powerful torque of the equipment, the blades release a dual force of shearing and tearing, forcibly tearing and cutting large, irregularly shaped materials into uniform small pieces, adapting to the 5.5–10 rpm low-speed, high-torque operation requirements;
3. The staggered layout ensures that blades are always involved in shearing during rotation, resulting in significantly higher crushing efficiency than a single shearing mode. The design of the double shaft shredder shaft and the precision of blade meshing directly affect operational stability.
1. Customizable Multi-Claw Specifications: Claw-type structure, including 2-claw / 3-claw / 6-claw / 8-claw / 12-claw options. More claws result in higher shearing frequency and finer output, allowing for matching coarse/fine shredding requirements; Customizable thickness: Blade thickness covers 10mm/20mm/40mm/50mm/75mm. Greater thickness provides stronger impact resistance, suitable for high-hardness materials such as thick-walled metals and hard plastics;
2. Modular Quick-Change Design: Adopts a three-stage structure of "blade body + clawed blade + auxiliary blade". Worn parts can be replaced by loosening and tightening bolts, significantly reducing downtime. Modular shredder blades are the preferred choice for improving industrial maintenance efficiency;
3. Enhanced Torque Transmission: The main shaft adopts a spline/hexagonal structure. The inner hole of the hexagonal spindle blade precisely matches the main shaft, ensuring balanced force distribution and preventing blade cracking and spindle deformation, suitable for high-load continuous operation.
The hardness and impurity content of different solid waste materials vary significantly. The selection of shredder blade materials must follow the principle of "matching the working conditions" to avoid cost waste or rapid blade wear. The following are mainstream industrial material solutions, covering all application scenarios:
• High Manganese Steel: High manganese steel blades have high toughness and strong impact resistance. After work hardening, the surface hardness increases significantly, making them suitable for municipal solid waste, construction waste, and waste with high levels of sand and impurities;
• Alloy Tool Steel (9CrSi): 9CrSi blades have high hardness and good wear resistance. The manufacturing process is mature and the cost is controllable, making them suitable for soft solid waste such as rubber, paper, and fibers;
• Cold Work Tool Steel (Cr12MoV, SKD-11): Cr12MoV blades and SKD-11 shredder blades have strong wear resistance and excellent impact resistance. They have minimal heat treatment deformation and good edge retention, making them suitable for medium-to-high hardness materials such as wood, hard plastics, metal scraps, electronic waste, and tires. After quenching, the hardness reaches HRC 58–62, and the service life far exceeds that of ordinary materials;
• Hot Work Tool Steel H13: H13 special steel shredder blades have excellent overall performance, combining superior wear resistance and impact resistance. They are suitable for multi-scenario general use, especially for high-load continuous operation in industrial solid waste processing.
1. Metals: Metal shredder blades can efficiently process aluminum cans, paint cans, car shells, scrap steel, aluminum alloy products, and metal scraps;
2. Synthetic Materials: PE/PP films, woven bags, jumbo bags, plastic barrels, PE pipes, electronic casings, circuit boards, refrigerator shells, and other rubber/plastic/electronic waste;
3. Construction/Mixed Waste: Construction waste shredder blades are suitable for renovation waste, bulky waste, aged waste, and landfill screen rejects. High-manganese steel material can withstand the impact of sand and impurities;
4. Organic Materials: Used furniture, branches, garden waste, and pre-dewatered kitchen waste;
5. Special Industrial Materials: Whole tires (reinforced blades), industrial mixed waste. Industrial shredder blades can be customized to adapt to high-load industrial scenarios.
1. Ultra-long wear life: SKD-11/DC53 material blades can be reground 4 times, with 4 cutting edges per blade that can be rotated and switched, significantly reducing consumable replacement costs;
2. High-stability operation: Equipped with PLC automatic control + overload reversal function, six-fold sealed bearings + high-manganese steel liners, achieving low-noise shredder blade operation (<85dB), low dust, and long-term trouble-free operation, suitable for 24-hour continuous operation;
3. High efficiency and energy saving: The blade structure and variable frequency drive technology work together to reduce the energy consumption of the shredder blade equipment by 15%-30%, significantly reducing single-machine operating costs;
1. Regular professional regrinding: When the blades are worn, regrind the shredder blades promptly to restore the sharpness of the cutting edge. High-quality material blades can be reground 4 times, significantly extending their service life;
2. Gap adjustment: Regularly check and adjust the shredder blade gap. If the gap between blades or between blades and liners is too large, adjust it promptly to avoid affecting crushing efficiency and output particle size;
3. Timely replacement of parts: If the blades are chipped, cracked, or cannot be restored to their original performance after regrinding, replace them immediately to prevent equipment failure and soaring energy consumption;
4. Daily tightening check: Check the blade fixing bolts before and after operation to prevent loosening and displacement, ensuring safe operation.
1. Precise Material Matching: For high-hardness materials (metals, hard plastics, tires), prioritize SKD-11, Cr12MoV, and cold work tool steel; for high-impact, high-impurity materials (construction waste, municipal solid waste), choose ZGMn13 high-manganese steel; for soft materials, choose 9CrSi alloy tool steel;
2. Preferred Structure Selection: Prioritize modular quick-change structure + hexagonal main shaft design to improve operation and maintenance efficiency; for fine-grained output, choose 8/12 claws; for coarse crushing of large materials, choose 2/3 claws; thicker blades are suitable for high-hardness materials;
3. Cost-Effective Selection: For urban solid waste recycling projects, high-manganese steel blades + variable frequency drive combination is recommended, balancing impact resistance, wear resistance, and energy saving;
4. Customized Parameter Provision: For customized double-shaft shredder blades, provide the solid waste shredder blade manufacturer with equipment model, shaft diameter, installation dimensions, material type (hardness/impurities/moisture content), and required output particle size to avoid reduced equipment efficiency due to improper selection;
Double shaft shredder blades are key cutting components of solid waste recycling equipment. The wear resistance and impact resistance of double shaft shredder blades directly determine the crushing efficiency, uniformity of output particle size, and energy consumption level of the entire machine, and also affect the equipment lifespan and maintenance costs. Solid waste shredder blades crush materials through the principle of meshing, shearing, and tearing by two shafts rotating in opposite directions. Unlike the simple shearing and compression of single-shaft machines, they can efficiently process various difficult-to-handle materials such as metal, plastic, construction waste, and household waste. The selection of wear-resistant shredder blades is crucial for improving efficiency and reducing costs in solid waste recycling projects.
1. The double shaft shredder is equipped with two independent shafts that rotate synchronously in opposite directions. The claw-type shredder blades are arranged in a spiral, staggered pattern, forming a meshing crushing chamber. Materials are quickly grasped upon entry, preventing slippage and jamming;
2. Relying on the powerful torque of the equipment, the blades release a dual force of shearing and tearing, forcibly tearing and cutting large, irregularly shaped materials into uniform small pieces, adapting to the 5.5–10 rpm low-speed, high-torque operation requirements;
3. The staggered layout ensures that blades are always involved in shearing during rotation, resulting in significantly higher crushing efficiency than a single shearing mode. The design of the double shaft shredder shaft and the precision of blade meshing directly affect operational stability.
1. Customizable Multi-Claw Specifications: Claw-type structure, including 2-claw / 3-claw / 6-claw / 8-claw / 12-claw options. More claws result in higher shearing frequency and finer output, allowing for matching coarse/fine shredding requirements; Customizable thickness: Blade thickness covers 10mm/20mm/40mm/50mm/75mm. Greater thickness provides stronger impact resistance, suitable for high-hardness materials such as thick-walled metals and hard plastics;
2. Modular Quick-Change Design: Adopts a three-stage structure of "blade body + clawed blade + auxiliary blade". Worn parts can be replaced by loosening and tightening bolts, significantly reducing downtime. Modular shredder blades are the preferred choice for improving industrial maintenance efficiency;
3. Enhanced Torque Transmission: The main shaft adopts a spline/hexagonal structure. The inner hole of the hexagonal spindle blade precisely matches the main shaft, ensuring balanced force distribution and preventing blade cracking and spindle deformation, suitable for high-load continuous operation.
The hardness and impurity content of different solid waste materials vary significantly. The selection of shredder blade materials must follow the principle of "matching the working conditions" to avoid cost waste or rapid blade wear. The following are mainstream industrial material solutions, covering all application scenarios:
• High Manganese Steel: High manganese steel blades have high toughness and strong impact resistance. After work hardening, the surface hardness increases significantly, making them suitable for municipal solid waste, construction waste, and waste with high levels of sand and impurities;
• Alloy Tool Steel (9CrSi): 9CrSi blades have high hardness and good wear resistance. The manufacturing process is mature and the cost is controllable, making them suitable for soft solid waste such as rubber, paper, and fibers;
• Cold Work Tool Steel (Cr12MoV, SKD-11): Cr12MoV blades and SKD-11 shredder blades have strong wear resistance and excellent impact resistance. They have minimal heat treatment deformation and good edge retention, making them suitable for medium-to-high hardness materials such as wood, hard plastics, metal scraps, electronic waste, and tires. After quenching, the hardness reaches HRC 58–62, and the service life far exceeds that of ordinary materials;
• Hot Work Tool Steel H13: H13 special steel shredder blades have excellent overall performance, combining superior wear resistance and impact resistance. They are suitable for multi-scenario general use, especially for high-load continuous operation in industrial solid waste processing.
1. Metals: Metal shredder blades can efficiently process aluminum cans, paint cans, car shells, scrap steel, aluminum alloy products, and metal scraps;
2. Synthetic Materials: PE/PP films, woven bags, jumbo bags, plastic barrels, PE pipes, electronic casings, circuit boards, refrigerator shells, and other rubber/plastic/electronic waste;
3. Construction/Mixed Waste: Construction waste shredder blades are suitable for renovation waste, bulky waste, aged waste, and landfill screen rejects. High-manganese steel material can withstand the impact of sand and impurities;
4. Organic Materials: Used furniture, branches, garden waste, and pre-dewatered kitchen waste;
5. Special Industrial Materials: Whole tires (reinforced blades), industrial mixed waste. Industrial shredder blades can be customized to adapt to high-load industrial scenarios.
1. Ultra-long wear life: SKD-11/DC53 material blades can be reground 4 times, with 4 cutting edges per blade that can be rotated and switched, significantly reducing consumable replacement costs;
2. High-stability operation: Equipped with PLC automatic control + overload reversal function, six-fold sealed bearings + high-manganese steel liners, achieving low-noise shredder blade operation (<85dB), low dust, and long-term trouble-free operation, suitable for 24-hour continuous operation;
3. High efficiency and energy saving: The blade structure and variable frequency drive technology work together to reduce the energy consumption of the shredder blade equipment by 15%-30%, significantly reducing single-machine operating costs;
1. Regular professional regrinding: When the blades are worn, regrind the shredder blades promptly to restore the sharpness of the cutting edge. High-quality material blades can be reground 4 times, significantly extending their service life;
2. Gap adjustment: Regularly check and adjust the shredder blade gap. If the gap between blades or between blades and liners is too large, adjust it promptly to avoid affecting crushing efficiency and output particle size;
3. Timely replacement of parts: If the blades are chipped, cracked, or cannot be restored to their original performance after regrinding, replace them immediately to prevent equipment failure and soaring energy consumption;
4. Daily tightening check: Check the blade fixing bolts before and after operation to prevent loosening and displacement, ensuring safe operation.
1. Precise Material Matching: For high-hardness materials (metals, hard plastics, tires), prioritize SKD-11, Cr12MoV, and cold work tool steel; for high-impact, high-impurity materials (construction waste, municipal solid waste), choose ZGMn13 high-manganese steel; for soft materials, choose 9CrSi alloy tool steel;
2. Preferred Structure Selection: Prioritize modular quick-change structure + hexagonal main shaft design to improve operation and maintenance efficiency; for fine-grained output, choose 8/12 claws; for coarse crushing of large materials, choose 2/3 claws; thicker blades are suitable for high-hardness materials;
3. Cost-Effective Selection: For urban solid waste recycling projects, high-manganese steel blades + variable frequency drive combination is recommended, balancing impact resistance, wear resistance, and energy saving;
4. Customized Parameter Provision: For customized double-shaft shredder blades, provide the solid waste shredder blade manufacturer with equipment model, shaft diameter, installation dimensions, material type (hardness/impurities/moisture content), and required output particle size to avoid reduced equipment efficiency due to improper selection;