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Heavy Duty Hydraulic Rebar Cutter Blades High Strength Replacement Cutting Blocks

Heavy Duty Hydraulic Rebar Cutter Blades High Strength Replacement Cutting Blocks
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High-Wear GQ Series Rebar Cutting Blades

Better Cutting for Construction Projects

We offer clear advice on material, machine matching, rebar type, and production to make your blades last longer and work better.

Material Choices

H13

Strong, wear-resistant steel that resists heat and deformation.
Ideal for heavy, continuous cutting of high-strength rebar.

Cr12MoV

Very hard and wear-resistant for tough cold-rolled rebar.
Less tough, so avoid high-impact jobs.

9CrSi

Affordable and easy to machine.
Best for standard low-to-medium strength rebar in small projects.

Machine & Size Matching

Blade Shape

  • Square blades: 4 usable edges, longer life, for high-volume work

  • Rectangular blades: 1 or 2 edges, for small-tonnage cutters

Size Guide

Match thickness, length, width, and hole spacing to your machine:
  • GQ40, GQ50, GQ60 all use standard sizes

  • Always follow your machine manual

Rebar Type Recommendations

Normal Round Steel

Low hardness, easy cutting.
Use 9CrSi or Cr12MoV to save cost.

High-Strength Rebar

Harder with ribs that wear blades quickly.
Use H13 for less chipping and longer life.

Production Quality

Our blades use full grinding and vacuum heat treatment.
  • Even hardness

  • Sharp edge lasts longer

  • Less chipping and dulling

Custom Rebar Blades from ALAS Machinery

We improve hardness depth and toughness to stop blades breaking on strong rebar.

H13 Blades

  • High wear resistance and toughness

  • Stable under heavy use

  • Fewer replacements, lower shipping and customs costs

9CrSi Blades

  • Low-cost, reliable choice

  • Good for standard rebar

  • Popular in small and medium projects

GQ Series Rebar Cutter Blades

Why They Work Better

GQ40 / GQ45 / GQ50 are widely used rebar cutting machines.
Cheap blades make rough cuts, damage machines, and slow down work.
Our blades are built for durability and precision.

4-Sided Design

  • 4 sharp edges per blade

  • Rotate 90° when one edge wears

  • Standard sizes: 80x80x25mm, 110x110x28mm

  • Perfect fit, safe for your machine

On-Site Performance

  • Clean, straight cuts for threading and welding

  • Works well on TMT bars, carbon steel, high-tensile rebar

  • Consistent results every time

Engineering Support & Quality

  • Reduce chipping and breaking

  • Engineering help for difficult jobs

  • Less downtime with better design

  • ALAS HardnessMap QC for stable quality

Core Value

Engineered Performance

Made for heavy cutting with balanced hardness and toughness.
Stable, clean cuts with less damage.

Cost-Efficient Design

4-edge design and smart materials lower cost per cut.
Fewer changes mean more work done.

Lower Total Cost of Ownership (TCO)

Longer life, less machine wear, fewer orders.
International customers save on logistics and customs.

Smart, Long-Term Value

Reliable quality that lasts, not just cheap upfront.
Better value for construction and steel workshops.

Conclusion

Stop changing blades often.
Use ALAS industrial GQ series blades to improve productivity.
Contact us for bulk pricing and full specifications.

Rebar cutting blade specifications and dimensions

NO. Product Name Specification   Dimensions (length x width x height/thickness) ) Material Remarks
1

rebar cutting blade size

78*78*17   mm 9crsi,SKD-11,H13 Customization services are available; we can   manufacture according to your drawings, with a minimum order quantity of 2 piece.
2 80*80*17   mm
3 80*80*30   mm
4 83*83*16   mm
5 83*83*26   mm
6 83*83*26  mm
7 90*90*20   mm
8

90*90*26mm

9 100*100*20  mm
10 100*100*30   mm
11

110*110*20mm

12

100*30*75 mm

13 85x65x30 mm

Blade Metal Materials Grade Correspondence Table

Base Grade

Steel Category

Chinese Standard GB/T 1299

American Standard ASTM

German Standard DIN (W-Nr.)

Japanese Standard JIS

H13

Hot Work Die Steel

4Cr5MoSiV1

H13

1.2344

SKD61

Cr12MoV

Cold Work Die Steel

Cr12MoV


1.2601

SKD11

9CrSi

Alloy Tool Steel (Cutting Tool Steel)

9CrSi


1.2108


rebar cutting blades drawing

GQ50-rebar-cutting-blade-drawing

Installation location of the rebar cutter blade

rebar-cutting-machine-blade-installation-area


Blade for Rebar Cutter machine

H13 steel Rebar Cutting Replacement Blades

High-strength Replacement Blades for Rebar Cutting Machines

Rebar Cutting Machine Quick Blade Replacement: 5 Safety Steps

Core Principles: Power off and stop completely → Confirm no pressure → Standard disassembly and assembly → Precise adjustment → Test run verification.  Avoid pressurized and live electrical operation throughout the process to prevent blade pinching injuries and accidental equipment startup risks.

Step 1: Power off and lock out, completely stop the machine

Turn off the main power supply of the cutting machine, unplug the power cord/switch off the circuit breaker; manually rotate the equipment flywheel to confirm that the blade holder has no inertial movement and is completely stationary, preventing accidental equipment startup.

Step 2: Release pressure, disassemble protection

Loosen the unloading valve of the equipment's hydraulic system (for hydraulic models), completely release the hydraulic pressure inside the blade holder to prevent the blade holder from suddenly rebounding; remove the safety guard and fixing clips at the blade, and clean up rebar scraps and debris between the blade holder and the blade to ensure unobstructed disassembly and assembly space.

Step 3: Standard disassembly, gentle handling

Use a special wrench to loosen the blade fixing bolts (disassemble in a diagonal sequence to prevent deformation of the blade holder), strictly avoid directly striking the blade/bolts with a hammer; during disassembly, steadily support the blade with your hand and place the old blade properly in a non-slip, non-impact area.

Step 4: Precise installation, leveling and gap adjustment

Smoothly fit the new blade to the positioning surface of the blade holder, confirm that the blade installation direction (cutting edge facing the shearing side) is correct, and gradually tighten the fixing bolts in a diagonal sequence (even torque to prevent blade misalignment); adjust the gap between the moving and stationary blades, the conventional rebar cutting gap is controlled at 0.1~0.3mm, a gap that is too large is prone to material jamming, and a gap that is too small is prone to blade wear.

Step 5: Reset protection, no-load test run

Reset and lock the safety guard; after switching on the power, jog the equipment 2-3 times without load, check that the blade holder runs smoothly and the blade is free from jamming/abnormal noise, and after confirming that the shearing action is normal, then perform a rebar test cut. If the test cut is successful, it can be used normally.

Are high-hardness steel rebar cutting blades prone to chipping?


rebar-cutting-blade-stock-photosrebar-cutting-blade-stock-photos-01rebar-cutter-blade-actual-photo

FAQ

Question 1: What are the main material options for our rebar cutting blades?

Based on different working conditions and budget requirements, we offer three general industrial-grade alloy steel materials:

9CrSi (Alloy Tool Steel): An economical choice. It has good hardenability and machinability, suitable for cutting ordinary medium-to-low strength rebar, and is widely used in small and medium-sized projects.

Cr12MoV (Cold Work Die Steel): High-end wear-resistant type. High carbon and high chromium content, after heat treatment, it has excellent wear resistance, making it an ideal choice for continuous cutting of high-strength rebar. Its service life is much longer than 9CrSi.

H13 (Hot Work Die Steel/Red Hard Steel): High toughness and high wear resistance. It exhibits excellent resistance to chipping and thermal stability in rebar cutting applications, especially suitable for high-speed production lines or online cutting of hot-rolled rebar, and cutting of ultra-thick rebar and composite materials of scrap rebar.


Question 2: Why do my blades often chip? Is it a material problem?

Chipping is usually caused by the following factors:

Insufficient toughness: Using ultra-hard but low-toughness materials to cut large-diameter or ultra-hard rebar can easily lead to brittle fracture. In this case, we recommend switching to H13 material, as its excellent toughness can effectively absorb impact forces.

Improper clearance: Too large or too small a gap between the upper and lower blades will lead to uneven stress, resulting in chipping.

Insufficient heat treatment: Internal stress is not completely eliminated. All our blades use vacuum heat treatment technology to ensure uniform hardness from the inside out, greatly reducing the chipping rate.


Question 3: What is the biggest performance difference between 9CrSi and Cr12MoV?

Wear resistance: Cr12MoV has significantly better wear resistance than 9CrSi. Under the same working conditions, the number of cuts for Cr12MoV is usually 2-3 times that of 9CrSi.

Cost: 9CrSi is more cost-effective, suitable for projects sensitive to initial purchase costs; although the unit price of Cr12MoV is slightly higher, its lower replacement frequency results in a lower overall cutting cost per ton of rebar.


Question 4: Which material is recommended for high-strength deformed rebar (e.g., HRB500E) or thick rebar?

For high-strength or ribbed rebar, we strongly recommend H13:

If you are facing extremely high operating intensity and are concerned about downtime due to blade chipping, choose H13. Its impact fatigue resistance is top-notch in the rebar processing industry.


Question 5: Can you customize non-standard size blades according to drawings?

Yes. We understand that blade specifications vary among different equipment brands (e.g., from Italy, Germany, or China). We are equipped with a full set of CNC machining equipment, and you only need to provide the following information:

Detailed drawings (including length, width, thickness, and hole dimensions).

Material requirements (9CrSi, Cr12MoV, or H13).

Specifications of the workpiece to be processed (rebar diameter and strength grade).

We can provide a 1:1 precise customized solution.


Question 6: How to maintain the blades to extend their service life?

Regular rotation: Our blades are usually designed with 4 or 8 cutting edges. Please rotate the blade promptly when one cutting edge becomes dull.

Tighten bolts: Ensure the blades are securely installed. Any slight looseness will cause destructive impact during the cutting process.

Control the gap: Adjust a reasonable blade gap according to the rebar diameter, usually about 10% of the rebar diameter.

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Phone:
86-15852949220
Address:
Maanshan Bowang District
About Us

Nanjing Alas International Co., Ltd. is a professional industrial tooling manufacturer focused on shear blades, bending dies, shredder blades, and custom wear parts. We offer full application engineering, material selection, setup guidance, and after-sales support to global customers.
Tell us your requirements, and our engineering team will provide professional solutions for blade specification, tool life optimization, and cost-effective production.

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