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Steel Bar Cutting Blade

Steel bar cutting blade
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Steel Bar Cutting Blade: Usage Suggestions

Premium Steel Bar Cutting Blade: Engineered for Maximum Durability

Introduction:
In the construction and metalworking industries, steel bar cutting blades are key to work efficiency. A good blade makes clean, straight cuts, cuts down on material waste and machine wear. Our blades are made carefully to cut even the hardest rebar easily.
This guide gives simple, clear tips for using steel bar cutting blades, including material choice, machine matching, rebar type fit, manufacturing process, and custom options.

1. Blade Material: H13

Blade material affects hardness, toughness, and how long it lasts. H13 is the best choice for most cutting needs—here’s what you need to know:

1.1 What is H13?

H13 is a type of hot-work die steel (Chinese standard: 4Cr5MoSiV1). It’s the most popular high-quality material for top steel bar cutting blades. It has great wear resistance, toughness, and heat stability, making it perfect for cutting high-strength rebar and long hours of heavy use. It’s also great for international trade because it lasts longer, cutting down on shipping and customs costs.

1.2 H13 Chemical Composition

H13 has strict chemical limits, and each element matters. The exact amounts (by mass) are:
  • Carbon (C): 0.32~0.45%

  • Silicon (Si): 0.80~1.20%

  • Manganese (Mn): 0.20~0.50%

  • Chromium (Cr): 4.75~5.50%

  • Molybdenum (Mo): 1.10~1.75%

  • Vanadium (V): 0.80~1.20%

  • Phosphorus (P): ≤0.03%

  • Sulfur (S): ≤0.03%

1.3 How Each Element Works

  • Carbon (C): The main element for hardness and strength. It mixes with other elements to make the blade wear-resistant. 0.32~0.45% is the right amount—too much makes the blade brittle (easy to chip), too little makes it wear fast.

  • Chromium (Cr): Makes the blade easier to harden, more wear-resistant, and better at fighting rust. It forms a protective layer on the blade surface to reduce wear and rust.

  • Molybdenum (Mo): Boosts toughness and keeps the blade strong at high temperatures. It stops the blade from bending or losing hardness during long, heavy cutting (up to 540℃).

  • Vanadium (V): Makes the blade’s structure finer, harder, and more tough. It forms hard particles that keep the blade sharp longer, reducing how often you need to replace it.

  • Silicon (Si) & Manganese (Mn): Silicon helps harden the blade and fight rust; manganese makes it tougher and easier to shape into the right size.

  • Phosphorus (P) & Sulfur (S): Impurities that we keep low (≤0.03%). Too much makes the blade brittle and easy to break.

1.4 H13 Key Advantages

  • Wear-Resistant: Hard particles from chromium, molybdenum, and vanadium keep the blade from wearing down, even on tough rebar.

  • Tough: Doesn’t chip or break easily during heavy cutting. Can handle long hours of use without bending.

  • Heat-Stable: Stays hard and strong even at high temperatures (up to 540℃), so it doesn’t bend or lose sharpness.

  • Easy to Harden: Hardens evenly, so the whole blade works the same. Doesn’t bend much during heat treatment, making it easy to shape precisely.

  • Long-Lasting: Lasts much longer than regular blades. Saves money on shipping and customs for international orders.

2. Match the Blade to Your Machine

Blades must fit your cutting machine to work well and safely. Focus on two things:

2.1 Shape Matching

  • Square blades: Can use all 4 sides, lasts longer. Good for large-scale work.

  • Rectangular blades: Usually 1 or 2 sides usable. Good for small cutting machines.

2.2 Size Matching

Different machine sizes (like GQ40, GQ50, GQ60) need blades of specific thickness, length, width, and bolt hole spacing. Always follow the machine’s instruction manual.

3. Choose H13 for Different Rebar Types

H13 works well for all common rebar types. Here’s how it fits each one:
  • Ordinary Round Steel: Soft and easy to cut. H13 lasts long and works steadily, so you don’t need to replace blades often.

  • High-Strength Ribbed Rebar: Hard, with rough surfaces that wear blades. H13’s wear resistance and toughness prevent chipping, perfect for heavy cutting.

  • Scrap Rebar: Rusty and dirty, which wears blades fast. H13 resists wear and rust, making it last longer.

4. Best Manufacturing Process

Choose blades made with full grinding and vacuum heat treatment. These blades:
  • Have even hardness

  • Stay sharp longer

  • Don’t chip or dull easily

  • Ensure consistent cutting quality

5. Custom H13 Blades

Our custom H13 blades fix the common problem of breaking when cutting high-strength rebar. We optimize hardness and toughness so the blade stays stable—no bending or chipping, even during heavy use. It’s highly competitive for both local and international markets.


steel bar cutting blade specifications and dimensions

NO. Product Name Specification   Dimensions (length x width x height/thickness) ) Material Remarks
1

Steel Bar Cutting Blade size

78*78*17   mm 9crsi,SKD-11,H13 Customization services are available; we can   manufacture according to your drawings, with a minimum order quantity of 2 piece.
2 80*80*17   mm
3 80*80*30   mm
4 83*83*16   mm
5 83*83*26   mm
6 83*83*26  mm
7 90*90*20   mm
8

90*90*26mm

9

100*100*20mm

10

100*100*30mm

11 110*110*20   mm
12 100*30*75 mm
13 85x65x30 mm
14

Handheld steel bar cutting machine blade

26×20×10   mm
15 30×24×11   mm
16 36×28×14   mm
17 40×30×15   mm



Blade Metal Materials Grade Correspondence Table

Base Grade

Steel Category

Chinese Standard GB/T 1299

American Standard ASTM

German Standard DIN (W-Nr.)

Japanese Standard JIS

H13

Hot Work Die Steel

4Cr5MoSiV1

H13

1.2344

SKD61

Cr12MoV

Cold Work Die Steel

Cr12MoV


1.2601

SKD11

9CrSi

Alloy Tool Steel (Cutting Tool Steel)

9CrSi


1.2108


Installation location of the steel bar cutting blade

rebar-cutting-machine-blade-installation-area

H13 Long-life steel bar cutting blades 

Are high-hardness steel rebar cutting blades prone to chipping?

h13-steel-rebar-shearing-bladesheavy-duty-rebar-shearing-blades-5-pcswear-resistant-rebar-cutting-machine-blades-10-pcs

FAQ

Question 1: What are the main material options for our steel bar cutting blades?

Based on different working conditions and budget requirements, we offer three general industrial-grade alloy steel materials:

9CrSi (Alloy Tool Steel): An economical choice. It has good hardenability and machinability, suitable for cutting ordinary medium-to-low strength rebar, and is widely used in small and medium-sized projects.

Cr12MoV (Cold Work Die Steel): High-end wear-resistant type. High carbon and high chromium content, after heat treatment, it has excellent wear resistance, making it an ideal choice for continuous cutting of high-strength rebar. Its service life is much longer than 9CrSi.

H13 (Hot Work Die Steel): High toughness and high wear resistance. It exhibits excellent resistance to chipping and thermal stability in rebar cutting applications, especially suitable for high-speed production lines or online cutting of hot-rolled rebar, and cutting of ultra-thick rebar and composite materials of scrap rebar.


Question 2: Why do my blades often chip? Is it a material problem?

Chipping is usually caused by the following factors:

Insufficient toughness: Using ultra-hard but low-toughness materials to cut large-diameter or ultra-hard rebar can easily lead to brittle fracture. In this case, we recommend switching to H13 material, as its excellent toughness can effectively absorb impact forces.

Improper clearance: Too large or too small a gap between the upper and lower blades will lead to uneven stress, resulting in chipping.

Insufficient heat treatment: Internal stress is not completely eliminated. All our blades use vacuum heat treatment technology to ensure uniform hardness from the inside out, greatly reducing the chipping rate.

Question 3: What is the biggest performance difference between 9CrSi and Cr12MoV?

Wear resistance: Cr12MoV has significantly better wear resistance than 9CrSi. Under the same working conditions, the number of cuts for Cr12MoV is usually 2-3 times that of 9CrSi.

Cost: 9CrSi is more cost-effective, suitable for projects sensitive to initial purchase costs; although the unit price of Cr12MoV is slightly higher, its lower replacement frequency results in a lower overall cutting cost per ton of rebar.

Question 4: Which material is recommended for high-strength deformed rebar (e.g., HRB500E) or thick rebar?

For high-strength or ribbed rebar, we strongly recommend H13:

If you are facing extremely high operating intensity and are concerned about downtime due to blade chipping, choose H13. Its impact fatigue resistance is top-notch in the rebar processing industry.

Question 5: Can you customize non-standard size blades according to drawings?

Yes. We understand that blade specifications vary among different equipment brands (e.g., from Italy, Germany, or China). We are equipped with a full set of CNC machining equipment, and you only need to provide the following information:

Detailed drawings (including length, width, thickness, and hole dimensions).

Material requirements (9CrSi, Cr12MoV, or H13).

Specifications of the workpiece to be processed (rebar diameter and strength grade).

We can provide a 1:1 precise customized solution.

Question 6: How to maintain the blades to extend their service life?

Regular rotation: Our blades are usually designed with 4 or 8 cutting edges. Please rotate the blade promptly when one cutting edge becomes dull.

Tighten bolts: Ensure the blades are securely installed. Any slight looseness will cause destructive impact during the cutting process.

Control the gap: Adjust a reasonable blade gap according to the rebar diameter, usually about 10% of the rebar diameter.

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Phone:
86-15852949220
Address:
Jiangning District, Nanjing
About Us

Nanjing Alas International Co., Ltd. is a professional industrial tooling manufacturer focused on shear blades, bending dies, shredder blades, and custom wear parts. We offer full application engineering, material selection, setup guidance, and after-sales support to global customers.
Tell us your requirements, and our engineering team will provide professional solutions for blade specification, tool life optimization, and cost-effective production.

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