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NANJING ALAS INTERNATIONAL CO., LTD
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Wire Straightening Wheel

Wire Straightening Wheel
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High-Performance Wire Straightening Wheels: Precision and Longevity in Wire Processing

In the automated wire straightening and cutting industry, the quality of your wire straightening wheel (also known as a straightening roller) directly impacts the straightness of the final product and the surface quality of the metal wire. High-speed CNC machines require rollers that can withstand constant friction and pressure without losing their groove geometry.


Premium Alloy Materials: The Core of Wear Resistance

To ensure extended service life under high-pressure rolling and high-volume production, our rebar straightening wheels are crafted from high-grade alloy tool steels, each optimized for specific working conditions. All materials undergo professional vacuum heat treatment to enhance hardness and structural stability, ensuring consistent performance over millions of meters of rebar processing.


Cr12MoV (High-Carbon High-Chromium Alloy)


As a high-carbon high-chromium cold work die steel (equivalent to German standard 1.2601 and American standard D2), Cr12MoV is reinforced with molybdenum (Mo) and vanadium (V) to form dense MC and M₂₃C₆ carbides, delivering exceptional wear resistance, toughness, and anti-seizure performance. Its composition includes 2.0–2.3% carbon (C) and 11–13% chromium (Cr), with a hardness of HRC 62–64 after vacuum heat treatment. Ideal for high-volume, heavy-duty operations, it significantly reduces machine downtime and replacement frequency, making it the top choice for large-scale steel processing plants and high-speed CNC machines.


GCr15 Bearing Steel


GCr15 is a high-carbon chromium bearing steel with a uniform structure and excellent hardenability, composed of approximately 1.0% carbon (C) and 1.5% chromium (Cr). With a hardness of HRC 60–64, it offers superior machinability and interchangeability, ensuring precise straightening results for small to medium batches of rebar. It is cost-effective, easy to source globally, and perfect for light to medium-load straightening machines, providing reliable performance for standard wire processing tasks.


Heat Treatment Advantage

All our straightening wheels undergo vacuum heat treatment (58–62 HRC for standard models, up to 64 HRC for premium grades), which eliminates decarburization, ensures uniform hardness, and maintains groove geometry stability even after long-term use. This process enhances wear resistance by 200% compared to conventional heat treatment methods, extending the service life of the wheels and reducing overall production costs.


Precision Grooving & Surface Finish: Protect Rebar Quality

Poorly machined grooves can cause rebar twisting, surface scaling, or rib damage, affecting the structural integrity of the final product. Our rebar straightening wheels feature advanced manufacturing techniques to solve these pain points:


Precision CNC Grinding:

Every groove is ground to a mirror finish, minimizing friction, preventing material buildup, and ensuring smooth contact with the rebar surface.


Optimized V/U-Groove Geometry:

Custom-designed to securely grip rebar of various diameters (5–14mm standard, custom large-diameter available), providing consistent pressure for perfect straightness without damaging rebar ribs.


Anti-Scratch Technology:

Smooth surface transitions and polished edges prevent scratches on rebar surfaces, maintaining the material’s strength and aesthetic quality—critical for construction and industrial applications.


Universal Brand Compatibility: Fit for All Major Machines


Our rebar straightening wheels are engineered to be 100% compatible with major global brands of CNC stirrup benders, rebar straightening machines, and wire cutting machines. Whether you need standard-sized wheels for 5–12mm rebar or custom rollers for large-diameter steel bars, we provide a perfect fit for your machine’s feed and straightening blocks. This universal compatibility eliminates the need for costly machine modifications, saving time and resources for your operation.


Why Choose Our Specialized Manufacturing?

As a professional manufacturer of rebar straightening wheels, we prioritize quality, efficiency, and customer convenience to help you optimize your wire processing workflow:

Massive Inventory:

We maintain a large stock of standard straightening wheels, ensuring fast delivery and reducing machine downtime.

Export-Grade Packaging:

Each wheel is coated with anti-rust oil and packed in reinforced packaging, ensuring safe transportation and long-term storage.

Customization Support:

We offer custom groove designs, material options, and sizes to meet your specific production needs


Cost-Effective Solutions:

Our high-wear materials and precision manufacturing reduce replacement frequency and maintenance costs, delivering long-term value for your investment.



steel bar Straightening wheels

Custom steel bar  straightening wheels

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Phone:
86-15852949220
Address:
Maanshan Bowang District
About Us

We are a professional tooling provider for steel/metallurgical/metal processing, supplying shear blades, wear-resistant parts and accessories. Our products include slitting/shredder/crusher/metallurgical blades, rebar accessories, bending dies, chipper blades and more.

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