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Ironworker Tooling And Blades

Ironworker Tooling And Blades
  • Nanjing, China

  • T/T, Money Gram

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The Essential Guide to Ironworker Tooling and Blades: Maintenance & Selection

An ironworker is a versatile, indispensable tool in any metal fabrication shop—but its performance depends entirely on the quality of its tooling and blades. Whether punching, shearing, or notching, your consumables dictate work precision and the stress on your machine’s hydraulics. We also offer customized tooling and blades in various sizes to meet specific project requirements.

Choosing the Right Material for the Right Station

Different ironworker stations require distinct steel properties. Below is a detailed breakdown of recommended materials for each station, including their chemical compositions, performance impacts, and key features:

Punching Station (Punches & Dies)

Recommended materials: Cr12MoV or DC53. Both are ideal for withstanding high-tonnage pressure and ensuring long-term wear resistance.

Cr12MoV

Chemical Composition (Typical): C: 1.45-1.70%, Cr: 11.00-13.00%, Mo: 0.40-0.60%, V: 0.15-0.30%, Mn: ≤0.40%, Si: ≤0.40%, P: ≤0.030%, S: ≤0.030%.

Performance & Impact: High carbon and chromium form wear-resistant chromium carbide, achieving a Rockwell hardness (HRC) of 60-64. Molybdenum boosts heat resistance, preventing softening during high-intensity punching. Vanadium refines the grain structure, balancing wear resistance and toughness. This material is highly durable, resistant to deformation, and suitable for general to heavy-duty punching tasks.

DC53

Chemical Composition (Typical): C: 1.00-1.10%, Cr: 8.00-9.00%, Mo: 2.00-2.50%, V: 0.80-1.10%, Si: 0.80-1.10%, Mn: 0.30-0.60%, P: ≤0.025%, S: ≤0.010%.

Performance & Impact: A modified version of Cr12MoV, with increased molybdenum and vanadium to eliminate brittleness. It offers uniform hardness, strong impact resistance, and excellent wear resistance. Low phosphorus and sulfur content ensures high purity and stable performance, making it perfect for high-precision, high-intensity punching of various metal plates and profiles.

Shearing Station (Blades)

Recommended materials: SKD-11 or H13. Both ensure sharp edges, heat resistance, and a long service life.

SKD-11

Chemical Composition (Typical): C: 1.45-1.70%, Cr: 11.00-13.00%, Mo: 0.40-0.60%, V: 0.15-0.30%, Mn: ≤0.40%, Si: ≤0.40%, P: ≤0.030%, S: ≤0.030% (equivalent to Cr12MoV).

Performance & Impact: High chromium and carbon content deliver excellent wear resistance and edge retention. After precise heat treatment, it reaches HRC 58-62, ensuring clean, burr-free cuts even after thousands of shearing cycles. It withstands moderate high temperatures and is suitable for shearing carbon steel, stainless steel, and various profiles.

H13

Chemical Composition (Typical): C: 0.32-0.45%, Cr: 4.75-5.50%, Mo: 1.10-1.75%, V: 0.80-1.20%, Si: 0.80-1.20%, Mn: 0.20-0.50%, P: ≤0.030%, S: ≤0.030%.

Performance & Impact: Exceptional heat resistance and toughness, with molybdenum and vanadium enhancing high-temperature stability and wear resistance. It maintains sharp edges even under high-intensity shearing and heat buildup, preventing edge chipping. Ideal for shearing thick plates and high-hardness materials, ensuring square, clean cuts.

Material recommendations for ironworker tooling

Material

Applicable   Working Conditions

Core   Advantages

Core   Disadvantages

9CrSi

Light-duty machines, ≤5mm thin/soft materials,   small-batch

Good toughness, low cost, entry-level   general-purpose

Average wear resistance, not for   thick/high-strength conditions

Cr12MoV

Small-medium tonnage, ≤10mm ordinary   steel/profiles, regular batch

High cost-effectiveness, wear-resistant, small   deformation, strong versatility

Average high-impact resistance, not for   thick/hard materials

DC53

Small-medium tonnage, 8-15mm   medium-thick/low-alloy steel, complex profiles

High toughness, wear-resistant, stable quenching,   longer service life

Slightly higher cost than Cr12MoV, upgraded   pricing

Top Maintenance Tips for Longer Tooling Life

Lubrication is Key: Regularly apply specialized lubricant to punches to reduce friction and heat buildup. This protects the material properties of Cr12MoV and DC53, extending their service life.

Check Blade Clearance: For the shear station, adjust the blade gap based on material thickness. A too-wide gap causes "folding," while a too-tight gap damages the sharp edges of SKD-11 and H13 blades.

Rotate Your Blades: Many ironworker blades have 2 or 4 cutting edges. Regularly flipping them ensures even wear, doubles tooling life, and maximizes the value of SKD-11 and H13 materials.

Key Product Introduction

Combined Punching and Shearing Machine Blades:

Specifically designed for shearing functions and compatible with the equipment’s shearing station. Made of SKD-11 or H13, they efficiently cut steel plates, angle steel, channel steel, round steel, and other profiles. After precise heat treatment and precision grinding, they feature sharp, wear-resistant edges—leveraging SKD-11’s excellent wear resistance and H13’s superior heat resistance. This ensures even force distribution, clean burr-free cuts, and long-term resistance to high-intensity shearing loads, reducing blade replacement frequency.

Die Plate:

A supporting and positioning component for the shearing station, it works in precise conjunction with blades to ensure stability and dimensional accuracy during profile shearing. Its structural design matches different profile contours, preventing material displacement and warping, ensuring consistent shearing, and adapting to various profile specifications.

Combined Punching and Shearing Machine Molds:

Include punching dies and forming dies (made of Cr12MoV or DC53), corresponding to the equipment’s punching, bending, and forming stations. With precise cavities and high positioning accuracy, they leverage Cr12MoV/DC53’s wear resistance and toughness to enable punching of different diameters and shapes, as well as angle steel bending and channel steel forming—meeting diverse processing needs. They offer excellent compressive strength and wear resistance, ensuring stable forming and resistance to deformation and chipping.

Punch: 

The core execution component of the punching station, used with Cr12MoV or DC53 molds to precisely penetrate various metal plates and profiles. Made via integrated forging and strengthening treatment, it inherits the uniform hardness and strong impact resistance of Cr12MoV/DC53—resistant to breakage and wear, maintaining precise punching dimensions long-term and adapting to different hole diameter requirements.

Universal Compatibility

At ALAS Machinery, we manufacture high-precision replacement parts—including punches, dies (Cr12MoV, DC53), and blades (SKD-11, H13)—compatible with global ironworker leaders

Ironworker Tooling And Blades drawing

ironworker-punch-and-die-drawingironworker-blade-drawing



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微信图片_20231101234547包装

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Phone:
86-15852949220
Address:
Maanshan Bowang District
About Us

We are a professional tooling provider for steel/metallurgical/metal processing, supplying shear blades, wear-resistant parts and accessories. Our products include slitting/shredder/crusher/metallurgical blades, rebar accessories, bending dies, chipper blades and more.

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