Custom Metal Shear Blade

Metal shear blade technical specifications

NO.	Product Name	Specification   Dimensions (length x width x height/thickness) ）	Material	Remarks
1	metal shear blade size shearing machine blade size	508x70X22	55CrSi，   9crsi，6crw2si   ，cr12mov，   H13	Customization services are available; we can   manufacture according to your drawings, with a minimum order quantity of 1   piece.
2		508x80x25
3		1025x63x16
4		1025x80x20
5		1025x100x25
6		1100x64x16
7		1100x80x20
8		1100x100x25
9		1300x63x16
10		1300x63x18
11		1300x80x20
12		1300x80x25
13		1300x100x25
14		1300x100x30
15	Manual   sheet metal shear blades szie	170*30*10
16		205*30*10
17		350*30*10
18	Alligator Shear   Blades szie Scrap metal shearing blades size	600*80*30
19		600*100*30
20		800*120*40
21		800*120*50
22		1000*120*40
23		1000*120*50
24		1200*120*40
25		1200*120*50

Specializing in the production of:

scrap steel shearing blades

mobile shearing blades

hot shearing blades

hydraulic shearing blades

guillotine blades

shearing machine blades manufacturers

Industrial hydraulic shear knives customization

Hot shearing blades for steel rolling mills

Replacement blades for mobile hydraulic shears excavators

Heavy duty scrap shear blades for metal recycling

ALAS blades are typically made from materials such as 9CrSi, 6CrW2Si, Cr12MoV, H13, H13K, and LD. The blades have a rectangular cross-section and a hardness of HRC50 to 62. They provide high-precision, burr-free cutting surfaces. Customization according to drawings is available.

Common Material Overview of Metal Shear Blades

The following table summarizes the type, core characteristics and main applicable shearing materials of common blade materials:

Blade   Material	Material   Type	Characteristics	Main   Shearing Materials
9CrSi	Alloy   Tool Steel	High   hardness, high wear resistance, small quenching deformation, high cost   performance	Thin   cold-rolled plate, galvanized plate, aluminum plate, copper plate;   non-metallic materials such as plastic and leather
6CrW2Si	Alloy   Tool Steel	Contains   tungsten element, excellent red hardness and wear resistance	Hot   shearing operations materials, light stainless steel, medium strength steel
Cr12MoV/SKD-11	High   Carbon High Chromium Steel	Excellent   wear resistance and hardenability	Stainless   steel, silicon steel, high strength steel, low carbon steel of various   thicknesses, Q235, aluminum plate, copper plate
H13   (4Cr5MoSiV1)	Hot   Work Die Steel	Excellent   high temperature strength and thermal fatigue resistance	Hot-sheared   hot rolled plate, iron plate, medium and thick plate, scrap metal,   hot-sheared strip steel, cold-sheared high strength alloy steel, stainless   steel thick plate
Cr12Mo1V1/   D2	High   Carbon High Chromium Steel	High   strength, good wear resistance, excellent chipping resistance	Stainless   steel, high strength steel, silicon steel, medium and low hardness plates   (Q195/Q235/45# steel / 40Cr, etc.), aluminum / copper / brass / red copper   plate; non-metallic materials such as plastic / rubber / paper / fiberboard,   composite materials
LD   (7Cr7Mo2V2Si)	Cold   Work Die Steel	High   strength, good toughness, wear resistance and chipping resistance, excellent   comprehensive performance	High   strength steel, stainless steel, thick plate and hard-to-shear metal   materials (for large hydraulic shearing machines, heavy CNC shearing   machines)
Powder   Metallurgy Steel	High-end   Alloy Tool Steel	Ultra-high   hardness, extremely long service life	High-end   composite plate, wear-resistant steel, high-end precision shearing metal   materials (for high wear resistance and long service life requirements)

Detailed Characteristics of Various Blade Materials

9CrSi Alloy Tool Steel

Characteristics: High hardness, excellent wear resistance, medium toughness, balanced comprehensive performance, high cost performance, and the most widely used material;

Hardness: HRC 58-60 (after heat treatment);

Applicable to: Thin cold-rolled plate, galvanized plate, aluminum plate, copper plate; it can also shear non-metallic materials such as plastic and leather.

6CrW2Si Alloy Tool Steel

Characteristics: Contains tungsten and silicon alloy elements, excellent red hardness (ability to maintain hardness at high temperature), higher strength and hardness than 9CrSi, excellent shearing performance, better toughness and chipping resistance than 9CrSi;

Hardness: HRC 60-62 (after heat treatment);

Applicable to: Hot shearing operations, as well as shearing of light stainless steel and medium strength steel.

Cr12MoV / SKD11 High Carbon High Chromium Alloy Tool Steel

Characteristics: Excellent wear resistance and hardenability, medium toughness, small heat treatment deformation, long service life, and can bear a certain impact load;

Hardness: HRC 58-60 (after heat treatment);

Applicable to: Shearing low carbon steel of various thicknesses, Q235, aluminum plate, copper plate and thin low carbon steel.

H13 (4Cr5MoSiV1) Hot Work Die Steel

Characteristics: Excellent high temperature strength, impact toughness and thermal fatigue resistance, can maintain good hardness and shearing performance in high temperature environment, not easy to soften and deform;

Hardness: HRC 50-55 (after heat treatment);

Applicable to: Hot shearing strip steel, hot shearing thick plate, cold shearing high strength alloy steel and stainless steel thick plate.

D2 (American Standard)

Characteristics: High carbon and high chromium alloy steel, wear resistance and hardenability are far superior to ordinary alloy tool steel, strong anti-deformation ability and excellent chipping resistance;

Hardness: HRC 58-62 (after heat treatment);

Applicable to: Shearing medium and low hardness plates: Q195/Q235/45# steel / 40Cr and other steel, aluminum / copper / brass / red copper plate; shearing non-metallic materials such as plastic / rubber / paper / fiberboard and composite materials.

LD (7Cr7Mo2V2Si) Cold Work Die Steel

Characteristics: A high-performance cold work die steel with high strength and excellent toughness. Its contained V (vanadium) and Mo (molybdenum) significantly refine the grain, giving it extremely high bending strength and toughness, better wear resistance, and extremely strong chipping resistance;

Hardness: HRC 58-62 (after heat treatment);

Applicable to: Shearing high strength steel, thick plate, stainless steel and various hard-to-shear metal materials, commonly used for blades of large hydraulic shearing machines and heavy CNC shearing machines.

Powder Metallurgy Steel (e.g. ASP23, ASP60)

Characteristics: Made by powder metallurgy process, hardness HRC 62-65+, ultimate wear resistance and chipping resistance, uniform structure, stable performance, a special material for high-end precision blades;

Applicable to: High-end precision shearing operations and working conditions with extremely high requirements for wear resistance and service life.

Simple Guide for Blade Material Selection

Shearing ordinary carbon steel (Q195, Q235, etc.): Prioritize 9CrSi and Cr12MoV, with high cost performance, suitable for basic shearing needs of all thicknesses;

Shearing medium and low hardness steel / aluminum and copper plates (45# steel, 40Cr, aluminum plate, copper plate, brass / red copper plate, etc.): Choose SKD11 and D2, with wear resistance, anti-deformation and long service life;

Shearing light stainless steel and medium strength steel: Choose SKD11 and D2, which balance wear resistance and chipping resistance with stable shearing performance;

Shearing stainless steel thick plate, high strength alloy steel / cold shearing hard-to-shear thick plate: Choose H13 and LD, with high strength, excellent toughness and extremely strong chipping resistance;

Hot shearing strip steel, hot shearing thick plate / high temperature working condition shearing: Special H13 and H13K materials, resistant to high temperature softening, with excellent thermal fatigue and impact resistance;

High-end precision shearing, high-frequency heavy shearing / working conditions with high requirements for wear resistance and long service life: Choose powder metallurgy steel (ASP23/ASP60, etc.), with ultimate wear resistance and shearing precision and the longest service life.

Notes

Higher blade hardness is not always better, and hardness and toughness need to be balanced: Excessively high hardness is prone to chipping, while excessively low hardness is prone to passivation. It is necessary to select reasonably according to the shearing material and operation load;

For the same material, the heat treatment process directly affects the performance: High-quality materials need to be matched with professional quenching and tempering processes to give full play to their advantages such as wear resistance and toughness;

For sticky knife materials (such as Stainless steel, titanium alloy, aluminum, copper and its alloys): Prioritize Cr12MoV and SKD11, which can effectively prevent knife sticking and chipping, and improve shearing efficiency and quality.

Blade Metal Materials International Grade Corresponding Table

China (GB)	USA(ASTM)	Japan (JIS)	Germany (DIN)	Germany (W-Nr)	France (NF)	Russia (ROCT)	U.K (BS)
9CrSi	-	-	90CrSi5	1.2108	-	9XC	-
6CrW2Si	-	-	60WCrV7	1.255	55WC20	6XB2C	-
Cr12MOV	-	SKD11	X165CrMov12	1.2601	-	X12M	-
Cr12Mo1V1	D2	-	X155Cr12Mo12	1.2379	X160CrMoV12	-	BD
4Cr5MoSiVI	H13	SKD61	X40CrMoV5-1	1.2344	X40CrMoV5	4X5MO1C	BH13
LD	-	-	-	-	-	-	-
W18Cr4V	T1	SKH2	S18-0-1	1.3355	HS18-0-1	P18	BT1
W6Mo5Cr4V2	M2	SKH9	S6-5-2	1.3343	-	P6M5	BM2
45	1450	S45C	C45E	1.1191	C45E	45	C40E
42CrMo	4140	SCM44O	42CrMo4	1.7225	42CD4	-	708M40

^{Mechanical blades are (special wearing parts) due to different cutting products, correct and reasonable selection of materials, heat treatment hardness, grinding accuracy, packaging requirements. Please contact us before purchase and confirm whether the blade specifications materials you need are available goods.}

^{Our quality: All mechanical parts, tools, and molds are manufactured in-house. Upon arrival at our warehouse, products undergo rigorous inspection by a dedicated quality control department. The following is our production process:}        

<sup>1. Blanking-choose materials according to customer requirements.
2. Forging-Forging is mainly to increase the density of the material.
3 .Annealing-to lower the temperature for processing.
4 .Finishing ---- mainly processing materials.
5 .Inspection ---- Inspect whether the product is consistent with the drawing sample.
6.Quenching ---- Improve the hardness of molded products and materials.
7 .Annealing-In order to increase the wear resistance of the product, it must be annealed for a long time to prevent the blade from breaking
8 .Tempering-mainly the parallelism of the tempering products for processing.
9 .Rough grinding ---- rough grinding the surface of the product.
10.Precision grinding ---- Super-precision grinding and mirror grinding to improve the accuracy and parallelism of the product.
11. Inspection-Let unqualified products refuse to flow into the market.
12 .Packing ---- Pack differently according to different products.</sup>