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Wood Chipper Replacement Blades

Wood Chipper Replacement Blades
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Why Material Science Is Key to Long-Lasting Wood Chipper Blades

Wood chipper blades are the main cutting parts of wood chippers. They cut logs, branches, bark, and recycled wood into evenly sized wood chips. These blades are essential for industries like papermaking, engineered wood (particleboard/MDF), and biomass energy. How well blades work and how long they last depends entirely on material science—especially the metal mix and heat treatment.

Core Blade Types & Their Uses

Different blade designs handle different work stresses. Knowing the types helps you choose the right material.

Disc Blades

  • Structure: Attached to a rotating cutter head (4–6, 8–12 blades, or spiral design)

  • Features: Clean cuts, high-quality chips, good for large logs

  • Main Use: Paper mills (need high-quality chips)

Drum Blades

  • Structure: Fixed to the surface of a cylindrical cutter drum

  • Features: Works well with many raw materials (bark, small logs); chips are slightly less even than disc blades

  • Main Use: Small/medium plants with varied raw materials

Material Science for High-Performance Blades

The best metals for chipper blades are A8, A8B (modified A8), and D2 (SKD-11). They differ in the mix of elements (C, Cr, Mo, V, W), which balances strength, wear resistance, hardness, and cost.

Key Material Performance Comparison

Key Material Performance Comparison:
  • Toughness/Impact Resistance: A8 (Best), A8B (Almost as good as A8), D2 (Worst)

  • Wear Resistance: A8 (Good), A8B (Better than A8), D2 (2–3x better than A8)

  • Hardness (HRC): A8 (58–62), A8B (58–62, more stable), D2 (60–62)

  • High-Temp Resistance: A8 (Good), A8B (Excellent, no annealing), D2 (Average, softens easily)

  • Corrosion Resistance: A8 (Average), A8B (Good), D2 (Semi-stainless, best)

Material Compositions (Simplified)

Material Compositions (Simplified):
  • Carbon (C): A8 (0.50–0.60%), A8B (0.55–0.65%), D2 (1.40–1.60%) – Controls hardness/wear resistance (higher = harder/breakable)

  • Chromium (Cr): A8 (4.75–5.50%), A8B (5.20–6.00%), D2 (11.0–13.0%) – Makes hardening easier; resists corrosion

  • Molybdenum (Mo): A8 (1.15–1.65%), A8B (1.40–1.80%), D2 (0.70–1.20%) – Strengthens toughness; works well at high temps

  • Vanadium (V): A8 (0.80–1.40%), A8B (1.00–1.50%), D2 (0.50–1.10%) – Boosts wear resistance

  • Tungsten (W): A8 (1.00–1.50%), A8B (1.20–1.70%), D2 (None) – Works well at high temps; resists wear

Which Material to Choose?

A8 Steel – Best for Toughness

  • Design: Low carbon + medium chromium + high Mo/W = strong impact resistance

  • Key Benefit: Won’t chip or break when cutting hardwood, knotty wood, or wet wood

  • Best For: Small/medium chippers; mixed raw materials with high impact

A8B Steel – Balanced Performance

  • Design: Improved A8 with better metal mix and heat treatment

  • Key Benefit: Toughness nearly equal to A8; better wear resistance; no annealing during non-stop work (best value)

  • Best For: Medium/large non-stop production (papermaking/wood panels); rubberwood/eucalyptus

D2 Steel – Most Wear-Resistant

  • Design: High carbon + 12% chromium (semi-stainless) = unmatched wear resistance

  • Key Benefit: Lasts 2–3x longer than A8; fewer replacements

  • Limit: Poor toughness (may crack under high impact)

  • Best For: High-capacity chippers; softwood/bamboo/straw (low impact, high wear)

Manufacturing Matters

Even the best metal fails without precise manufacturing. At ALAS Machinery, we ensure blade quality with:

CNC Precision Grinding

  • Blades are ground to exact sizes (uniform weight and dimensions per set)

  • Stops vibration that damages bearings/drums

  • Benefits: Smoother operation, less fuel use, less engine stress

Vacuum Heat Treatment – ALAS Advantage

  • Unlike standard heating/cooling, vacuum heat treatment gives uniform hardness (HRC 55-58) from surface to core

  • Eliminates internal stress → blades resist chipping/breaking under heavy loads

Practical Selection Guide

Practical Selection Guide:
  • Work Scenario: Mixed raw materials (hardwood/knotty/wet wood) – Best Material: A8 – Reason: Max toughness prevents breakage

  • Work Scenario: Non-stop production (hardwood focus) – Best Material: A8B – Reason: Balanced toughness/wear resistance (best value)

  • Work Scenario: High-volume softwood/bamboo/straw processing – Best Material: D2 – Reason: Long service life; fewer replacements

Compatibility & Customization

  • Our blades work with major brands (Morbark, Bandit, Vermeer) – a reliable replacement for original parts

  • We offer custom sizes to match your chipper model and needs

Conclusion

Don’t sacrifice safety or work time. The right blade material (with precise manufacturing) reduces sharpening, extends equipment life, and cuts costs. Whether you need impact resistance (A8), balanced performance (A8B), or maximum wear resistance (D2), ALAS Machinery’s blades are built to last. Contact us for custom solutions.

Key Takeaways

  • Material Logic: A8 = toughness for high-impact wood; A8B = balanced (best value); D2 = extreme wear resistance (low-impact/high-volume)

  • Manufacturing: CNC grinding and vacuum heat treatment unlock metal performance, preventing damage and stress

  • Selection Tip: Match material to raw materials and work load – prioritize toughness for impact, wear resistance for volume, balance for non-stop hardwood work


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Phone:
86-15852949220
Address:
Jiangning District, Nanjing
About Us

Nanjing Alas International Co., Ltd. is a professional industrial tooling manufacturer focused on shear blades, bending dies, shredder blades, and custom wear parts. We offer full application engineering, material selection, setup guidance, and after-sales support to global customers.
Tell us your requirements, and our engineering team will provide professional solutions for blade specification, tool life optimization, and cost-effective production.

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