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Rebar Cutting Blade

Rebar Cutting Blades
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Rebar cutting blade specifications and dimensions

NO. Product Name Specification   Dimensions (length x width x height/thickness) ) Material
1

rebar cutting blade size

78*78*17   mm 9crsi,SKD-11,H13
2 80*80*17   mm
3 80*80*30   mm
4 83*83*16   mm
5 83*83*26   mm
6 83*83*26  mm
7 90*90*20   mm
8 90*90*26   mm
9 100*100*20  mm
10 100*100*30   mm
11 110*110*20   mm
12 100*30*75 mm
13 85x65x30 mm
14 Handheld   rebar cutting machine blade 26×20×10 mm
15 30×24×11 mm
16 36×28×14 mm
17 40×30×15 mm




I will provide you with usage suggestions based on material selection, equipment matching, cutting material, and manufacturing process:


rebar cutting blade Material Selection

The blade material directly determines its hardness, toughness, and service life. Choose the material according to your cutting needs:


H13  Material

Currently the mainstream high-quality blade material on the market, possessing both extremely high wear resistance and toughness, with outstanding resistance to thermal cycling. Even during long-term, high-intensity continuous cutting, it is not prone to deformation or chipping, making it suitable for large-scale processing of high-strength rebar.


Cr12MoV Material

High-hardness, high-wear-resistance tool steel. Its hardness far exceeds that of ordinary alloy blades, and it can handle the cutting needs of high-hardness cold-rolled rebar. Note that its toughness is relatively weaker; it is recommended to avoid using it in high-impact, large-gap cutting conditions.


9CrSi Material

An economical and practical choice. It has good hardenability and machinability, suitable for cutting ordinary medium- and low-strength rebar, and is widely used in small and medium-sized projects.


Matching Mechanical Specifications (Customized by Size)


Shape Matching: Common blade shapes are square (four sides usable) and rectangular. Square blades allow for the rotation of four cutting edges, significantly extending their service life, suitable for large-scale processing scenarios; rectangular blades are mostly single-sided or double-sided, suitable for small-tonnage cutting machines.


Size Matching: Different tonnage cutting machines (such as GQ40, GQ50, GQ60) have specific standards for blade thickness, length, width, and bolt hole spacing.  Selection must strictly follow the equipment's instruction manual.


Different types of rebar have significantly different physical properties, so blade selection needs to be based on the material characteristics:

Ordinary Round Steel: Low hardness and low cutting resistance. 9CrSi or Cr12MoV materials are sufficient, meeting basic cutting needs while controlling costs.


High-Strength Ribbed Rebar : High hardness, and the ribbed surface structure easily wears down the blade. It is recommended to use H13 material. Its excellent wear resistance and toughness can effectively reduce the risk of chipping, making it suitable for high-strength continuous cutting. Scrap rebar: Severely corroded surface, containing sand and dirt, causing significant wear on the blades. High-nickel materials are preferred;


Manufacturing Process

Blades processed through full grinding and vacuum heat treatment are preferred. These blades have a uniform hardness distribution, good edge retention, and are less prone to chipping or dulling during cutting.


Custom rebar cutting blades

Our blades, through optimized hardening depth and toughness, address the common industry problem of brittle fracture when cutting high-strength rebar

Blade Metal Materials Grade Correspondence Table

Base Grade

Steel Category

Chinese Standard GB/T 1299

American Standard ASTM

German Standard DIN (W-Nr.)

Japanese Standard JIS

H13

Hot Work Die Steel

4Cr5MoSiV1

H13

1.2344

SKD61

Cr12MoV

Cold Work Die Steel

Cr12MoV


1.2601

SKD11

9CrSi

Alloy Tool Steel (Cutting Tool Steel)

9CrSi


1.2108



H13 blade material is really good at resisting wear and has great toughness. Even when used for long periods of high-intensity cutting, it stays stable—no deformation, no chipping at all. It’s the top pick for international trade because it doesn’t need to be replaced as often, which cuts down a lot on transportation costs and customs duties compared to other materials.

rebar cutting blades drawing

GQ50 REBAR CUTTING BLADE drawingGQ60 REBAR CUTTING BLADE drawing

Installation location of the rebar cutting blade

Blade installation area of GQ series rebar cutting machine

Long-life rebar cutting blades 2026

Rebar Cutting Machine Quick Blade Replacement: 5 Safety Steps

Core Principles: Power off and stop completely → Confirm no pressure → Standard disassembly and assembly → Precise adjustment → Test run verification.  Avoid pressurized and live electrical operation throughout the process to prevent blade pinching injuries and accidental equipment startup risks.

Step 1: Power off and lock out, completely stop the machine

Turn off the main power supply of the cutting machine, unplug the power cord/switch off the circuit breaker; manually rotate the equipment flywheel to confirm that the blade holder has no inertial movement and is completely stationary, preventing accidental equipment startup.

Step 2: Release pressure, disassemble protection

Loosen the unloading valve of the equipment's hydraulic system (for hydraulic models), completely release the hydraulic pressure inside the blade holder to prevent the blade holder from suddenly rebounding; remove the safety guard and fixing clips at the blade, and clean up rebar scraps and debris between the blade holder and the blade to ensure unobstructed disassembly and assembly space.

Step 3: Standard disassembly, gentle handling

Use a special wrench to loosen the blade fixing bolts (disassemble in a diagonal sequence to prevent deformation of the blade holder), strictly avoid directly striking the blade/bolts with a hammer; during disassembly, steadily support the blade with your hand and place the old blade properly in a non-slip, non-impact area.

Step 4: Precise installation, leveling and gap adjustment

Smoothly fit the new blade to the positioning surface of the blade holder, confirm that the blade installation direction (cutting edge facing the shearing side) is correct, and gradually tighten the fixing bolts in a diagonal sequence (even torque to prevent blade misalignment); adjust the gap between the moving and stationary blades, the conventional rebar cutting gap is controlled at 0.1~0.3mm, a gap that is too large is prone to material jamming, and a gap that is too small is prone to blade wear.

Step 5: Reset protection, no-load test run

Reset and lock the safety guard; after switching on the power, jog the equipment 2-3 times without load, check that the blade holder runs smoothly and the blade is free from jamming/abnormal noise, and after confirming that the shearing action is normal, then perform a rebar test cut. If the test cut is successful, it can be used normally.

Are high-hardness steel rebar cutting blades prone to chipping?


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FAQ 
Q1: What are the main material options for your rebar cutter blades?Based on different working conditions and budget requirements, we offer three mainstream industrial-grade alloy steel materials:
9CrSi (Alloy Tool Steel): Cost-effective choice. Features good hardenability and machinability, suitable for cutting ordinary medium & low-strength rebar, and widely used in small and medium-sized projects.
Cr12MoV (Cold Work Die Steel): High-end wear-resistant type. With high carbon and chromium content, it achieves excellent wear resistance after heat treatment, ideal for continuous cutting of high-strength deformed steel bar, and its service life is much longer than 9CrSi.
H13 (Hot Work Die Steel/Red Hard Steel): King of toughness and strength. Originally designed for hot working, it exhibits outstanding chipping resistance and thermal stability in rebar cutting scenarios, especially suitable for high-speed production lines or online cutting of hot-rolled rebar.

Q2: Why do my blades chip frequently? Is it a material issue?Chipping is usually caused by the following factors:
Insufficient toughness: Using ultra-hard but low-toughness materials to cut large-diameter or ultra-hard rebar will easily lead to brittle fracture. We recommend switching to H13 material in this case, as its superior toughness can effectively absorb impact force.
Improper clearance: Excessively large or small clearance between upper and lower blades will cause uneven stress, resulting in chipping.
Inadequate heat treatment: Internal stress not fully eliminated. All our blades adopt vacuum heat treatment technology to ensure uniform hardness from inside to outside, greatly reducing the chipping rate.

Q3: What is the biggest performance difference between 9CrSi and Cr12MoV?
Wear resistance: Cr12MoV has significantly better wear resistance than 9CrSi. Under the same working conditions, the number of cutting cycles of Cr12MoV is usually 2–3 times that of 9CrSi.
Cost: 9CrSi is more cost-advantageous, suitable for projects sensitive to initial procurement costs; although Cr12MoV has a slightly higher unit price, its lower replacement frequency results in a lower comprehensive cutting cost per ton.

Q4: Which material is recommended for high-strength deformed steel bar (e.g., HRB500E)?For high-strength or ribbed rebar, we strongly recommend H13:
Choose H13 if you face extremely high operation intensity and worry about downtime caused by chipping. Its impact fatigue resistance is recognized as top-tier in the rebar processing industry.

Q5: Can you customize non-standard size blades according to drawings?Yes. We fully understand that blade specifications vary with different equipment brands (e.g., from Italy, Germany or China). Equipped with a full set of CNC machining equipment, we only need you to provide:
Detailed drawings (including length, width, thickness and hole position dimensions).
Material requirements (9CrSi, Cr12MoV or H13).
Specifications of processed workpieces (rebar diameter and strength grade).
We can provide a 1:1 precise customization solution.

Q6: How to maintain blades to extend service life?
Regular flipping: Our blades are usually designed with 4 or 8 cutting edges, please flip the blade in time when one edge becomes blunt.
Fastening bolts: Ensure the blade is firmly installed. Any slight looseness will generate destructive impact during cutting.
Controlling clearance: Adjust reasonable blade clearance according to rebar diameter, usually about 10% of the rebar diameter.


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Phone:
86-15852949220
Address:
Maanshan Bowang District
About Us
Specializing in the steel, metallurgical manufacturing, and metal processing industries, we focus on the manufacturing and supply of shear blades, wear-resistant parts, and related accessories, making us a professional tooling service provider in the industry.
We mass-produce a wide range of industry-specific cutting blades and related products, including rectangular blades, circular blades, slitting machine blades, shredder blades, crusher blades, metallurgical blades (cold rolling/hot rolling), scrap steel shear blades, mobile shear blades, steel bar processing accessories (cutting machine blades, bending machine accessories, etc.), and general machinery wear-resistant parts (sliders, pins, dies, composite wear-resistant liners, etc.), comprehensively meeting the processing needs of different scenarios.
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