Phone:
86-15852949220
NANJING ALAS INTERNATIONAL CO., LTD
 |
| Quantity: | |
|---|---|
| NO. | Product Name | Specification Dimensions (length x width x height/thickness) ） | Material | Remarks |
| 1 | rebar cutting blade size | 78*78*17 mm | 9crsi，SKD-11，H13 | Customization services are available; we can manufacture according to your drawings, with a minimum order quantity of 2 piece. |
| 2 | 80*80*17 mm | |||
| 3 | 80*80*30 mm | |||
| 4 | 83*83*16 mm | |||
| 5 | 83*83*26 mm | |||
| 6 | 83*83*26 mm | |||
| 7 | 90*90*20 mm | |||
| 8 | 90*90*26 mm | |||
| 9 | 100*100*20 mm | |||
| 10 | 100*100*30 mm | |||
| 11 | 110*110*20 mm | |||
| 12 | 100*30*75 mm | |||
| 13 | 85x65x30 mm | |||
| 14 | Handheld rebar cutting machine blade | 26×20×10 mm | ||
| 15 | 30×24×11 mm | |||
| 16 | 36×28×14 mm | |||
| 17 | 40×30×15 mm | |||
I will provide you with usage suggestions based on material selection, equipment matching, cutting material, and manufacturing process:
The blade material directly determines its hardness, toughness, and service life. Choose the material according to your cutting needs:
Currently the mainstream high-quality blade material on the market, possessing both extremely high wear resistance and toughness, with outstanding resistance to thermal cycling. Even during long-term, high-intensity continuous cutting, it is not prone to deformation or chipping, making it suitable for large-scale processing of high-strength rebar.
High-hardness, high-wear-resistance tool steel. Its hardness far exceeds that of ordinary alloy blades, and it can handle the cutting needs of high-hardness cold-rolled rebar. Note that its toughness is relatively weaker; it is recommended to avoid using it in high-impact, large-gap cutting conditions.
An economical and practical choice. It has good hardenability and machinability, suitable for cutting ordinary medium- and low-strength rebar, and is widely used in small and medium-sized projects.
Shape Matching: Common blade shapes are square (four sides usable) and rectangular. Square blades allow for the rotation of four cutting edges, significantly extending their service life, suitable for large-scale processing scenarios; rectangular blades are mostly single-sided or double-sided, suitable for small-tonnage cutting machines.
Size Matching: Different tonnage cutting machines (such as GQ40, GQ50, GQ60) have specific standards for blade thickness, length, width, and bolt hole spacing. Selection must strictly follow the equipment's instruction manual.
Ordinary Round Steel: Low hardness and low cutting resistance. 9CrSi or Cr12MoV materials are sufficient, meeting basic cutting needs while controlling costs.
High-Strength Ribbed Rebar : High hardness, and the ribbed surface structure easily wears down the blade. It is recommended to use H13 material. Its excellent wear resistance and toughness can effectively reduce the risk of chipping, making it suitable for high-strength continuous cutting. Scrap rebar: Severely corroded surface, containing sand and dirt, causing significant wear on the blades. High-nickel materials are preferred;
Blades processed through full grinding and vacuum heat treatment are preferred. These blades have a uniform hardness distribution, good edge retention, and are less prone to chipping or dulling during cutting.
Our blades, through optimized hardening depth and toughness, address the common industry problem of brittle fracture when cutting high-strength rebar
Base Grade | Steel Category | Chinese Standard GB/T 1299 | American Standard ASTM | German Standard DIN (W-Nr.) | Japanese Standard JIS |
H13 | Hot Work Die Steel | 4Cr5MoSiV1 | H13 | 1.2344 | SKD61 |
Cr12MoV | Cold Work Die Steel | Cr12MoV | 1.2601 | SKD11 | |
9CrSi | Alloy Tool Steel (Cutting Tool Steel) | 9CrSi | 1.2108 |
Our company specializes in the research, development, production, and sales of core cutting tools and accessories for the rebar processing industry. We professionally manufacture rebar cutting blades, rebar bending blades, and a full range of rebar machinery accessories. Our products are widely compatible with various rebar processing equipment, including rebar cutting machines, rebar bending machines, and rebar straightening and cutting integrated machines, serving multiple applications in construction engineering, bridges and tunnels, rebar processing plants, and precast component production lines.
In the production of core cutting tools, we insist on using high-quality materials and precision processes to ensure product performance. Our rebar cutting blades undergo overall quenching and low-temperature tempering treatment, possessing both high wear resistance and impact resistance. The cutting edge is finely ground and polished, ensuring smooth and efficient cutting without jamming, easily handling batch cutting of various types of rebar. The blades feature a square modular design, allowing for four-sided rotation, significantly reducing replacement and maintenance costs. Rebar bending blades can be customized according to the bending machine model and bending radius requirements. After precise heat treatment, they exhibit excellent fatigue resistance and dimensional stability. The bending angle is precise with no rebound, enabling multi-angle bending of rebar and adapting to the forming processing of different specifications of rebar, eliminating problems such as chipping and deformation.
Our comprehensive system of supporting rebar machinery accessories includes a full range of components such as fixed blade holders, connecting rods, sliders, and gear shafts for cutting machines; central shafts, bending discs, clamps, and positioning baffles for bending machines; and straightening wheels, traction wheels, and cutter assemblies for straightening machines. All accessories are manufactured strictly according to the original equipment manufacturer's standards, with high dimensional accuracy and perfect compatibility with the main machine, ensuring easy installation. The surface of the accessories is treated with processes such as carburizing and quenching, and galvanizing and passivation, providing rust resistance and wear resistance, effectively extending the service life of the entire equipment.
The company possesses advanced CNC machining centers and hardness and precision testing equipment. From raw material procurement to finished product delivery, every process undergoes strict quality inspection. We also support non-standard customization services, designing and manufacturing specialized cutting tools and accessories based on customer equipment models, processing conditions, and specific needs, helping customers improve rebar processing efficiency and reduce production costs with reliable quality.
Core Principles: Power off and stop completely → Confirm no pressure → Standard disassembly and assembly → Precise adjustment → Test run verification. Avoid pressurized and live electrical operation throughout the process to prevent blade pinching injuries and accidental equipment startup risks.
Step 1: Power off and lock out, completely stop the machine
Turn off the main power supply of the cutting machine, unplug the power cord/switch off the circuit breaker; manually rotate the equipment flywheel to confirm that the blade holder has no inertial movement and is completely stationary, preventing accidental equipment startup.
Step 2: Release pressure, disassemble protection
Loosen the unloading valve of the equipment's hydraulic system (for hydraulic models), completely release the hydraulic pressure inside the blade holder to prevent the blade holder from suddenly rebounding; remove the safety guard and fixing clips at the blade, and clean up rebar scraps and debris between the blade holder and the blade to ensure unobstructed disassembly and assembly space.
Step 3: Standard disassembly, gentle handling
Use a special wrench to loosen the blade fixing bolts (disassemble in a diagonal sequence to prevent deformation of the blade holder), strictly avoid directly striking the blade/bolts with a hammer; during disassembly, steadily support the blade with your hand and place the old blade properly in a non-slip, non-impact area.
Step 4: Precise installation, leveling and gap adjustment
Smoothly fit the new blade to the positioning surface of the blade holder, confirm that the blade installation direction (cutting edge facing the shearing side) is correct, and gradually tighten the fixing bolts in a diagonal sequence (even torque to prevent blade misalignment); adjust the gap between the moving and stationary blades, the conventional rebar cutting gap is controlled at 0.1~0.3mm, a gap that is too large is prone to material jamming, and a gap that is too small is prone to blade wear.
Step 5: Reset protection, no-load test run
Reset and lock the safety guard; after switching on the power, jog the equipment 2-3 times without load, check that the blade holder runs smoothly and the blade is free from jamming/abnormal noise, and after confirming that the shearing action is normal, then perform a rebar test cut. If the test cut is successful, it can be used normally.
| NO. | Product Name | Specification Dimensions (length x width x height/thickness) ） | Material | Remarks |
| 1 | rebar cutting blade size | 78*78*17 mm | 9crsi，SKD-11，H13 | Customization services are available; we can manufacture according to your drawings, with a minimum order quantity of 2 piece. |
| 2 | 80*80*17 mm | |||
| 3 | 80*80*30 mm | |||
| 4 | 83*83*16 mm | |||
| 5 | 83*83*26 mm | |||
| 6 | 83*83*26 mm | |||
| 7 | 90*90*20 mm | |||
| 8 | 90*90*26 mm | |||
| 9 | 100*100*20 mm | |||
| 10 | 100*100*30 mm | |||
| 11 | 110*110*20 mm | |||
| 12 | 100*30*75 mm | |||
| 13 | 85x65x30 mm | |||
| 14 | Handheld rebar cutting machine blade | 26×20×10 mm | ||
| 15 | 30×24×11 mm | |||
| 16 | 36×28×14 mm | |||
| 17 | 40×30×15 mm | |||
I will provide you with usage suggestions based on material selection, equipment matching, cutting material, and manufacturing process:
The blade material directly determines its hardness, toughness, and service life. Choose the material according to your cutting needs:
Currently the mainstream high-quality blade material on the market, possessing both extremely high wear resistance and toughness, with outstanding resistance to thermal cycling. Even during long-term, high-intensity continuous cutting, it is not prone to deformation or chipping, making it suitable for large-scale processing of high-strength rebar.
High-hardness, high-wear-resistance tool steel. Its hardness far exceeds that of ordinary alloy blades, and it can handle the cutting needs of high-hardness cold-rolled rebar. Note that its toughness is relatively weaker; it is recommended to avoid using it in high-impact, large-gap cutting conditions.
An economical and practical choice. It has good hardenability and machinability, suitable for cutting ordinary medium- and low-strength rebar, and is widely used in small and medium-sized projects.
Shape Matching: Common blade shapes are square (four sides usable) and rectangular. Square blades allow for the rotation of four cutting edges, significantly extending their service life, suitable for large-scale processing scenarios; rectangular blades are mostly single-sided or double-sided, suitable for small-tonnage cutting machines.
Size Matching: Different tonnage cutting machines (such as GQ40, GQ50, GQ60) have specific standards for blade thickness, length, width, and bolt hole spacing. Selection must strictly follow the equipment's instruction manual.
Ordinary Round Steel: Low hardness and low cutting resistance. 9CrSi or Cr12MoV materials are sufficient, meeting basic cutting needs while controlling costs.
High-Strength Ribbed Rebar : High hardness, and the ribbed surface structure easily wears down the blade. It is recommended to use H13 material. Its excellent wear resistance and toughness can effectively reduce the risk of chipping, making it suitable for high-strength continuous cutting. Scrap rebar: Severely corroded surface, containing sand and dirt, causing significant wear on the blades. High-nickel materials are preferred;
Blades processed through full grinding and vacuum heat treatment are preferred. These blades have a uniform hardness distribution, good edge retention, and are less prone to chipping or dulling during cutting.
Our blades, through optimized hardening depth and toughness, address the common industry problem of brittle fracture when cutting high-strength rebar
Base Grade | Steel Category | Chinese Standard GB/T 1299 | American Standard ASTM | German Standard DIN (W-Nr.) | Japanese Standard JIS |
H13 | Hot Work Die Steel | 4Cr5MoSiV1 | H13 | 1.2344 | SKD61 |
Cr12MoV | Cold Work Die Steel | Cr12MoV | 1.2601 | SKD11 | |
9CrSi | Alloy Tool Steel (Cutting Tool Steel) | 9CrSi | 1.2108 |
Our company specializes in the research, development, production, and sales of core cutting tools and accessories for the rebar processing industry. We professionally manufacture rebar cutting blades, rebar bending blades, and a full range of rebar machinery accessories. Our products are widely compatible with various rebar processing equipment, including rebar cutting machines, rebar bending machines, and rebar straightening and cutting integrated machines, serving multiple applications in construction engineering, bridges and tunnels, rebar processing plants, and precast component production lines.
In the production of core cutting tools, we insist on using high-quality materials and precision processes to ensure product performance. Our rebar cutting blades undergo overall quenching and low-temperature tempering treatment, possessing both high wear resistance and impact resistance. The cutting edge is finely ground and polished, ensuring smooth and efficient cutting without jamming, easily handling batch cutting of various types of rebar. The blades feature a square modular design, allowing for four-sided rotation, significantly reducing replacement and maintenance costs. Rebar bending blades can be customized according to the bending machine model and bending radius requirements. After precise heat treatment, they exhibit excellent fatigue resistance and dimensional stability. The bending angle is precise with no rebound, enabling multi-angle bending of rebar and adapting to the forming processing of different specifications of rebar, eliminating problems such as chipping and deformation.
Our comprehensive system of supporting rebar machinery accessories includes a full range of components such as fixed blade holders, connecting rods, sliders, and gear shafts for cutting machines; central shafts, bending discs, clamps, and positioning baffles for bending machines; and straightening wheels, traction wheels, and cutter assemblies for straightening machines. All accessories are manufactured strictly according to the original equipment manufacturer's standards, with high dimensional accuracy and perfect compatibility with the main machine, ensuring easy installation. The surface of the accessories is treated with processes such as carburizing and quenching, and galvanizing and passivation, providing rust resistance and wear resistance, effectively extending the service life of the entire equipment.
The company possesses advanced CNC machining centers and hardness and precision testing equipment. From raw material procurement to finished product delivery, every process undergoes strict quality inspection. We also support non-standard customization services, designing and manufacturing specialized cutting tools and accessories based on customer equipment models, processing conditions, and specific needs, helping customers improve rebar processing efficiency and reduce production costs with reliable quality.
Core Principles: Power off and stop completely → Confirm no pressure → Standard disassembly and assembly → Precise adjustment → Test run verification. Avoid pressurized and live electrical operation throughout the process to prevent blade pinching injuries and accidental equipment startup risks.
Step 1: Power off and lock out, completely stop the machine
Turn off the main power supply of the cutting machine, unplug the power cord/switch off the circuit breaker; manually rotate the equipment flywheel to confirm that the blade holder has no inertial movement and is completely stationary, preventing accidental equipment startup.
Step 2: Release pressure, disassemble protection
Loosen the unloading valve of the equipment's hydraulic system (for hydraulic models), completely release the hydraulic pressure inside the blade holder to prevent the blade holder from suddenly rebounding; remove the safety guard and fixing clips at the blade, and clean up rebar scraps and debris between the blade holder and the blade to ensure unobstructed disassembly and assembly space.
Step 3: Standard disassembly, gentle handling
Use a special wrench to loosen the blade fixing bolts (disassemble in a diagonal sequence to prevent deformation of the blade holder), strictly avoid directly striking the blade/bolts with a hammer; during disassembly, steadily support the blade with your hand and place the old blade properly in a non-slip, non-impact area.
Step 4: Precise installation, leveling and gap adjustment
Smoothly fit the new blade to the positioning surface of the blade holder, confirm that the blade installation direction (cutting edge facing the shearing side) is correct, and gradually tighten the fixing bolts in a diagonal sequence (even torque to prevent blade misalignment); adjust the gap between the moving and stationary blades, the conventional rebar cutting gap is controlled at 0.1~0.3mm, a gap that is too large is prone to material jamming, and a gap that is too small is prone to blade wear.
Step 5: Reset protection, no-load test run
Reset and lock the safety guard; after switching on the power, jog the equipment 2-3 times without load, check that the blade holder runs smoothly and the blade is free from jamming/abnormal noise, and after confirming that the shearing action is normal, then perform a rebar test cut. If the test cut is successful, it can be used normally.