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Mobile Scrap Shear Blades

Mobile Scrap Shear Blades
  • Nanjing, China

  • T/T, Money Gram

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Heavy-Duty Mobile Scrap Shear Blades: Maximizing Cutting Power in Metal Recycling

In the demolition and scrap processing industry, mobile scrap shear blades (often referred to as eagle shear blades) are the critical components that determine your excavator's daily tonnage. Whether you are dismantling steel structures or processing heavy-duty rebar, the quality of your shear knives is the key to minimizing fuel consumption and machine wear.

Eagle shear replacement blades

Hydraulic scrap shear knives

Demolition shear blades for excavators

Replacement cutting tools for mobile shears

Double-cylinder scissors blades

Hydraulic scissors blades for excavators

Core Shear Blade Components

Upper Primary Blade

Upper Secondary Blade

Piercing Tips Blade

Guide Blade

Cross Blade

Lower Secondary Blade

Lower Primary Blade

Precision Fit for Global Brands

We provide 100% compatible replacement shear blades for the world’s leading mobile shear brands, including Genesis, LaBounty (Enerpac), Stanley, NPK, and Caterpillar. Our precision machining ensures:

Common Material Overview of Mobile Scrap Shear Blades

The following table summarizes the type, core characteristics and main applicable shearing materials of common blade materials:

Blade     Material

Material     Type

Characteristics

Main     Shearing Materials

H13     (4Cr5MoSiV1)

Hot   Work Die   Steel

Excellent     high temperature strength and thermal fatigue resistance

Hot-sheared     hot rolled plate, iron plate, medium and thick plate, scrap metal,     hot-sheared strip steel, cold-sheared high strength alloy steel, stainless     steel thick plate

LD     (7Cr7Mo2V2Si)

Cold   Work   Die Steel

High     strength, good toughness, wear resistance and chipping resistance, excellent     comprehensive performance

High     strength steel, stainless steel, thick plate and hard-to-shear metal     materials (for large hydraulic shearing machines, heavy CNC shearing     machines)

Detailed Characteristics of Various Blade Materials

H13 (4Cr5MoSiV1) Hot Work Tool Steel

Performance: Hardness of HRC52-55 after quenching and tempering, outstanding resistance to impact loads, excellent high-temperature softening resistance, excellent core toughness, and good hardenability;

Suitable for alligator shears with a tonnage of ≥160T, primarily for shearing ultra-thick steel plates (≥30mm), high-hardness round steel, ordinary alloy steel materials, thick-walled welded pipes, and other heavy materials.

Advantages: A general choice for heavy-duty impact conditions, effectively resisting strong impacts during shearing, preventing blade chipping and breakage, strong adaptability, and mature process.

H13K Modified H13 Hot Work Tool Steel

Performance: An upgraded and modified version of H13, retaining the excellent impact resistance of H13 while improving core toughness, high-temperature stability, and fatigue resistance.  Hardenability is superior to conventional H13;

Suitable for ≥180T ultra-large tonnage alligator shears, primarily for shearing extra-thick steel plates (≥40mm), heavy alloy steel materials, thick-walled seamless pipes, large structural steel, and other ultra-high pressure and high-impact materials, as well as ultra-heavy continuous shearing operations in scrap metal yards;

Advantages: More resistant to strong impact and fatigue than conventional H13, with a 20%-30% longer service life than H13 under ultra-heavy working conditions, making it the preferred material for ultra-large alligator shears.

LD Steel (7Cr7Mo2V2Si) Cold Work Tool Steel

Performance: Hardness of HRC60-64 after quenching and tempering, surface wear resistance far superior to conventional tool steel, high core toughness, good overall hardness uniformity of the blade, and outstanding resistance to abrasive wear;

Suitable for 100T-160T medium-to-large tonnage alligator shears, primarily for shearing 10-30mm thick steel plates, thick rebar, rusty scrap steel, angle steel/channel steel, and other highly abrasive conventional materials.

Advantages: The best wear resistance among the four materials, significantly reducing the frequency of blade replacement and improving the efficiency of large-scale production.

Strengthening Process

The performance of the four materials depends on precise heat treatment and surface strengthening.  Differences in processing can lead to more than a 2-fold difference in blade service life for the same material.


Basic Heat Treatment Process

1. Vacuum heat treatment is used instead of ordinary air quenching to reduce surface oxidation and decarburization of the blade, ensuring overall hardness uniformity;

2. Low-temperature tempering at 180-220℃ is performed immediately after quenching to eliminate internal stress, prevent blade deformation and cracking, and stabilize the core hardness and toughness of the material.


Suggestions on blade material selection

Crocodile shear blades and scrap shear blades are typically made of H13 material. For complex scrap compositions, H13K is recommended. For even higher requirements, please contact the manufacturer to discuss upgrading the material.

Blade Metal Materials International Grade Corresponding Table

China (GB)

USA(ASTM)

Japan (JIS)

Germany (DIN)

Germany (W-Nr)

France (NF)

Russia (ROCT)

U.K (BS)

Cr12Mo1V1

D2

-

X155Cr12Mo12

1.2379

X160CrMoV12

-

BD

4Cr5MoSiVI

H13

SKD61

X40CrMoV5-1

1.2344

X40CrMoV5

4X5MO1C

BH13

LD

-

-

-

-

-

-

-

Mechanical blades are (special wearing parts) due to different cutting products, correct and reasonable selection of materials, heat treatment hardness, grinding accuracy, packaging requirements. Please contact us before purchase and confirm whether the blade specifications materials you need are available goods.

Our quality: All mechanical parts, tools, and molds are manufactured in-house. Upon arrival at our warehouse, products undergo rigorous inspection by a dedicated quality control department. The following is our production process: 

1. Blanking-choose materials according to customer requirements.
2. Forging-Forging is mainly to increase the density of the material.
3 .Annealing-to lower the temperature for processing.
4 .Finishing ---- mainly processing materials.
5 .Inspection ---- Inspect whether the product is consistent with the drawing sample.
6.Quenching ---- Improve the hardness of molded products and materials.
7 .Annealing-In order to increase the wear resistance of the product, it must be annealed for a long time to prevent the blade from breaking
8 .Tempering-mainly the parallelism of the tempering products for processing.
9 .Rough grinding ---- rough grinding the surface of the product.
10.Precision grinding ---- Super-precision grinding and mirror grinding to improve the accuracy and parallelism of the product.
11. Inspection-Let unqualified products refuse to flow into the market.
12 .Packing ---- Pack differently according to different products.

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Phone:
86-15852949220
Address:
Maanshan Bowang District
About Us

We are a professional tooling provider for steel/metallurgical/metal processing, supplying shear blades, wear-resistant parts and accessories. Our products include slitting/shredder/crusher/metallurgical blades, rebar accessories, bending dies, chipper blades and more.

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