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Understanding Slow Speed Crusher / Edge Plastic Shredder

Views: 12     Author: Site Editor     Publish Time: 2025-04-16      Origin: Site

Slow Crusher / Beside-the-Machine Granulator Blades

Product Introduction

Slow crusher blades, also called beside-the-machine granulator blades, are core wearing parts for low-speed plastic recycling machines mounted next to injection molding machines. They cut and shear leftover plastic at low rotating speed, crushing sprues, runners and defective plastic scraps to recycle materials right on site.

In Action: How an Edge Plastic Shredder Processes Sprues and Runners


Real-time shredding process of a slow-speed granulator crushing plastic runners inside the cutting chamber

Blade Types & Structures

Pineapple Blade

Pineapple blades are cylindrical with dense spiral teeth on surface, the most common choice for slow speed granulators. They crush plastic by gnawing and squeezing, producing even-sized plastic pellets with little dust and low running noise, suitable for inline recycling of most engineering plastics.

Claw Blade / Hook Blade

Claw blades own curved cutting edges to deliver strong crushing force under high torque. They handle thick sprues and hard plastic waste easily. Clearance stays steady after blade resharpening for simple maintenance, and they are commonly matched with pineapple blades to lift overall crushing capacity.

Fixed Blade

Fixed blades are flat rectangular pieces fixed on both sides of machine frame, forming shear gaps with rotating blades. Most fixed blades have multiple usable edges; users can flip them around for repeated use to cut part replacement cost.

Main Blade Materials

SKD11 / Cr12MoV

SKD11 and Cr12MoV are high-carbon high-chromium alloy tool steel, widely used for granulator blades. After heat treatment, hardness hits HRC 58–62 with good wear and impact resistance. These blades fit crushing ABS, PC, PMMA, PA and filled reinforced plastics, with long service life and available for repeated regrind.

D2

D2 steel has high hardness and reliable toughness with similar performance to SKD11. It comes with good cost advantage and keeps stable cutting effect during long time daily plastic crushing.

DC53

DC53 is improved cold work die steel, much tougher than SKD11 while keeping hardness at HRC 60–62. It resists wear well and holds cutting edge firmly, not easy to chip or crack under frequent impact. DC53 blades work best on abrasive plastic, glass fiber filled materials and rigid scraps, cutting down sharpening frequency and extending service time.

Custom manufacturing of multi-claw rotary knives and blades for plastic recycling shredder

Key Features

  • Low rotating speed and low noise, fit to install beside injection machines in production workshop

  • Less fine powder, uniform pellets can be reused directly in production

  • High hardness and good wear resistance for longer service span

  • Multi-edge design allows flip and regrind for secondary usage

  • Simple structure, convenient to take apart, install and maintain

Application Scope

These blades crush PP, PE, ABS, PC, PA, PMMA and all kinds of reinforced plastic scraps. They serve inline beside-machine recycling for injection molding workshops, plastic product factories and extrusion processing factories.

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About Us

Nanjing Alas International Co., Ltd. is a professional industrial tooling manufacturer focused on shear blades, bending dies, shredder blades, and custom wear parts. We offer full application engineering, material selection, setup guidance, and after-sales support to global customers.
Tell us your requirements, and our engineering team will provide professional solutions for blade specification, tool life optimization, and cost-effective production.

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