Precision Segmented Press Brake Tooling Sets | Full Match Punch & Die Kits for CNC Machines
Turnkey Full Tooling Kits: Every set includes a full combination of sectionalized punches and matching lower dies, allowing operators to configure any custom bending length instantly without purchasing individual blocks.
Standardized Sectionalized Splitting: Our 835mm standard upper punch sets are precision-divided into 10 essential segments (10mm, 15mm, 20mm, 40mm, 50mm, 100mm, 100mm left horn, 100mm right horn, 200mm, 300mm) for seamless box and pan tray fabrication.
±0.02mm Interchangeable Precision: All segments within the tooling kit undergo synchronized CNC grinding to a height tolerance of ±0.02mm. This ensures perfect centerline alignment when multiple pieces are jointed together.
Through-Hardened 42CrMo Core: Forged from premium 42CrMo alloy steel, full-length induction quenched and tempered to HRC 45–50, delivering uniform load distribution across all interconnected segments to prevent corner chipping under heavy tonnage.
The ALAS Precision Segmented Press Brake Tooling Set is an advanced, high-efficiency bending solution engineered for modern CNC sheet metal fabrication. Designed to eliminate time-consuming setups and solve internal site competition, each turnkey tooling kit features fully synchronized CNC machined components ground to a tight ±0.02mm tolerance. This ultra-precision treatment entirely removes batch-to-batch dimensional discrepancies, ensuring flawless angular consistency during high-volume production. Built from through-hardened 42CrMo or 55SiCr alloy steel, these modular kits integrate advanced springback compensation and anti-twist reinforcements to streamline complex box, pan, and enclosure manufacturing.
Core Performance & Technical Features
Modular Segmented Structure & Quick Change Layout
Our standard modular configurations cover 20mm, 40mm, 200mm, 500mm, and 800mm segment lengths. The full 835mm standard upper punch sets are precision-divided into a 10-piece flexible combination: 10mm, 15mm, 20mm, 40mm, 50mm, 100mm, 100mm left horn offset, 100mm right horn offset, 200mm, and 300mm. This segmented assembly perfectly accommodates any custom workpiece length, lowers overall tool-handling weight, and permits fast cost-saving replacement of worn individual blocks rather than full die sets.
Global Quick-Clamp Compatibility (Under 2 Minutes)
Engineered to comply strictly with European, American, and Japanese industrial tool holder standards, our tooling kits offer a direct, seamless fit for Wila and Amada quick-clamping systems. A complete, full-length tool change can be successfully finalized within 2 minutes, drastically reducing machine downtime and maximizing shop floor throughput.
Available in premium 42CrMo and 55SiCr alloy steel, the full tool kits undergo integrated vacuum heat treatment complemented by advanced plasma ion nitriding. This achieves a deep hardened case with a surface hardness of HRC 45–56, boosting overall wear resistance by 60% compared to ordinary, untreated carbon steel dies for long-term stable production.
Built-In Springback Compensation Design
To combat the natural elastic recovery of high-tensile materials, our punches feature specifically engineered 85°, 86°, and 88° acute overbend geometries alongside classic 30° sharp profiles. This design offsets the springback of stainless steel and high-strength plates, effectively solving the common issue of oversized opening angles after stroke release.
Anti-Twist Reinforced Profiles
Optimized keyway profiles and robust shoulder seating tolerances resist severe tool twisting and lateral displacement during offset or partial loading. This structural reinforcement significantly extends the service life of both the tooling inserts and the press brake clamping rams.
This full-match punch and die kit is widely applied in precision electrical enclosure manufacturing, metal cabinetry, commercial kitchen equipment, HVAC ductwork, and architectural steel panel processing. It fits perfectly into standard hydraulic quick-change clamping systems, making it the ideal choice for high-mix, low-volume production where tool versatility is paramount.
Export Packaging & Logistics Protection
Due to the multi-component nature of segmented tooling kits, ALAS employs strict industrial packaging standards. Every individual segment is thoroughly coated with heavy anti-rust oil, wrapped in thick moisture-proof plastic film, and systematically arranged into customized high-density foam slots. The entire tooling kit is enclosed in an export-grade heavy-duty wooden box to guarantee secure, damage-free international transit via sea, air, or land.
Frequently Asked Questions
Q1: Why should I buy a full segmented press brake tooling set instead of single pieces?
A1: Purchasing a full synchronized tool kit ensures that all segments are ground in the same production batch, guaranteeing a unified overall height tolerance (±0.02mm). This eliminates angle variations when mixing older or separately sourced individual segments. It also provides the exact length combinations needed for complex 4-sided box forming right out of the box.
Q2: What are the standard section lengths in an ALAS Euro style segmented punch set?
A2: Our standard 835mm full punch kit consists of 10 segmented pieces: 10mm, 15mm, 20mm, 40mm, 50mm, 100mm, 100mm (Left Horn Offset), 100mm (Right Horn Offset), 200mm, and 300mm. For narrower requirements, we offer a 415mm short kit containing 7 segments (10/15/20/40/50/100/180mm).
Q3: How do the left and right ear segments (horns) help in deep box bending?
A3: The 100mm left and right horn segments feature specialized side cutouts (clearance reliefs). When assembling a full tool set for box fabrication, these ear segments are positioned at the outermost ends. They provide critical physical clearance for the previously folded vertical flanges of the box, preventing side interference and tool collision during the final bends.
Q4: Can ALAS custom-divide a full set based on my unique workpiece lengths?
A4: Yes. While our standard 10-piece configuration satisfies 95% of standard enclosure manufacturing, our engineering team can provide custom-segmented splitting services. You can specify the exact quantity and length of each block (e.g., custom 25mm or 75mm segments), and we will CNC-grind them synchronously to maintain absolute height uniformity.
Q5: How are ALAS segmented tooling kits packaged for international transit?
A5: Due to the multiple small components in a full tool set, each segment is heavily coated with anti-rust oil, wrapped in thick protective film, and arranged sequentially inside custom-fitted foam slots. The entire kit is shipped in heavy-duty export-standard wooden crates to prevent any shifting, scratching, or denting during sea or air transport.
Nanjing Alas International Co., Ltd. is a professional industrial tooling manufacturer focused on shear blades, bending dies, shredder blades, and custom wear parts. We offer full application engineering, material selection, setup guidance, and after-sales support to global customers. Tell us your requirements, and our engineering team will provide professional solutions for blade specification, tool life optimization, and cost-effective production.
