ALAS
Nanjing, China
T/T, Money Gram
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ALAS — Professional Metal Fabrication Tooling Manufacturer
Ironworker pipe & tube notching tooling is a detachable hydraulic die accessory engineered for industrial hydraulic ironworkers, built to punch precision notches on carbon steel, stainless steel and schedule 40 structural pipes. With 15 years of manufacturing experience, ALAS produces standard and custom notching dies to replace inefficient manual grinding and thermal cutting workflows for metal fabrication workshops. This tooling creates clean, weld-ready pipe T-joints, cross joints and corner connections, eliminates extra deburring workload and stabilizes tubular machining accuracy. It targets metal fabricators, structural workshops and railing manufacturers, solving common production issues including rough cutting edges, pipe deformation and low welding efficiency.
Remove extra post-processing grinding workload, greatly save labor cost
Match global ironworker, no equipment modification required
Heat-treated body, adapt to high-tonnage continuous punching
| Parameters | Standard Value | Customizable Option |
|---|---|---|
| Material Grade | D2, CR12MoV, DC53, ASTM A681 | Yes | D2, SKD11, H13 optional |
| Hardness | 58-62 HRC, tested per ASTM E18 | Yes | ±2 HRC hardness adjustment |
| Dimensional Tolerance | ±0.003mm, ISO 2768-fine | Yes | Ultra-precision ±0.001mm available |
| Surface Finish | Ra 0.4μm, profilometer tested | Yes | Mirror polishing Ra 0.1μm optional |
| Standard Pipe OD Range | 21.3mm–114.3mm nominal pipe size | Yes | 12mm–200mm non-standard caliber |
| Applicable Tube Wall Thickness | 1.2mm–6.0mm | Yes | thick-wall pipe reinforced die customization |
| Application Temperature Range | -10℃ to +65℃ workshop ambient temperature | No |
| Compatible Press Capacity | 40Ton–160Ton hydraulic ironworker | Yes | low-tonnage mini die customization |
| Certifications | ISO 9001, CE, SGS | Yes | third-party factory audit certification support |
Traditional thermal cutting and band sawing leaves jagged edges and sharp burrs, requiring 3 to 8 minutes of manual grinding for every pipe joint. Our integrated shear punching mechanism produces flawless, weld-ready 90-degree notches with zero burrs, cutting post-processing labor costs by 35%.
All mounting bases follow universal ironworker bench interface standards. Pre-drilled bolt holes fit most mainstream hydraulic ironworker models. Operators finish installation within 12 minutes without extra modification, cutting equipment downtime by 60%.
Vacuum heat treatment eliminates internal machining stress to prevent cracking under cyclic hydraulic pressure. Reinforced cutting edge improves abrasion resistance, delivering 42% longer service life, supporting over 8,000 hours stable production.
Symmetrical pressure cavity balances hydraulic force to avoid pipe extrusion deformation. Precision profile milling ensures tight fit-up, saving 22% welding consumables and lowering welding rework rate.
We adopt qualified D2, CR12MoV, DC53 tool steel compliant with ASTM A681 industrial tool steel standards. We prioritize impact toughness, abrasion resistance and pressure fatigue resistance to withstand high-tonnage hydraulic impact. Low-impurity smelting prevents cutting-edge chipping. Optional DLC anti-corrosion coating enhances durability for humid and corrosive working workshops.
Every tool follows five standardized manufacturing steps with independent quality checks: raw material spectral testing, rough CNC milling, vacuum stress-relief tempering, precision finishing and hydraulic simulation test. The self-developed vacuum tempering process stabilizes tool hardness, avoiding defective products and performance deviation.
Matched Equipment: Multi-function hydraulic ironworker machine | Usage: Produce building handrail cross joints and steel frame connecting nodes
Matched Equipment: 60Ton portable hydraulic ironworker | Usage: Notch roll cage steel tubes for racing and off-road vehicles
Matched Equipment: Stationary industrial ironworker | Usage: Process hollow section pipe joints for ornamental gates
Matched Equipment: 120Ton heavy-duty ironworker | Usage: Fabricate mechanical base tubular support frames
We implement a full-process four-step quality inspection mechanism to maintain batch quality stability:
All finished products support third-party SGS inspection, we archive complete production records for factory audit.
Full-dimension and functional OEM & ODM customization is available. We support customized size, tool steel material, surface treatment and special installation structure for old-type ironworkers.
Q1: Can this notching tooling process stainless steel tubing instead of carbon steel?
Yes, the standard tooling adapts to both carbon steel and 304/316 stainless steel tubes. For high-hardness stainless steel materials, we can upgrade knife-edge hardness to reduce tool wear without extra structural modification.
Q2: Will repeated punching enlarge notching dimensional tolerance over usage?
No. Vacuum heat treatment eliminates internal stress and improves abrasion resistance. Under standard operating tonnage, dimensional deviation stays within ±0.005mm after 5,000 punching cycles.
Q3: Does the tooling need daily lubrication maintenance?
Only weekly hydraulic oil lubrication for mounting sliding parts is required. The notching die body adopts anti-wear treatment, needing no daily polishing maintenance.
Q4: What is the order quantity and production cycle?
MOQ for all standard and custom notching dies is 1 piece. We do not support independent sample delivery. The overall production cycle takes 15 to 25 calendar days, depending on customized die structural complexity.
Q5: What international shipping terms do you support?
We support FOB, CIF, DDP and EXW global shipping terms. Finished tooling adopts rust-proof export wooden box packaging with complete customs documents.
Q6: What is the after-sales warranty policy?
We provide 3-month industrial warranty under standard operating conditions. Damage caused by over-tonnage operation and abnormal installation is excluded from free warranty scope.
Q7: What advantages does ALAS have?
As an experienced ironworker tooling manufacturer, ALAS integrates independent R&D, machining and quality testing. We provide verifiable manufacturing data, inspection reports and one-stop after-sales service, avoiding middleman markup.
100% Pre-Shipment Inspection | Reply Within 24 Working Hours
Contact ALAS today for your customized metal fabrication tooling solution
Nanjing Alas International Co., Ltd. is a professional industrial tooling manufacturer focused on shear blades, bending dies, shredder blades, and custom wear parts. We offer full application engineering, material selection, setup guidance, and after-sales support to global customers.
Tell us your requirements, and our engineering team will provide professional solutions for blade specification, tool life optimization, and cost-effective production.
